Feeder milestone: first-phase assembly achieved
The first stage of feeder assembly—connecting feeder line components in the Tokamak Building galleries—has been completed. Work will now move to the tokamak pit, where tighter spatial and schedule constraints will make the team’s experience a key asset.
If you were to look inside an ITER magnet feeder, whether at its box-like starting point in the galleries or at the more tapered and circular ends near the magnets, you would have the impression of a busy multilane thruway, with different âlanesâ carrying the power, cryogens and instrumentation needed by the superconducting magnets. These thruways span distances of up to 35 metres, delivering services from outside the machine in to the vacuum environment of the magnets.Nothing as large as a 35-metre component could ever be installed in one piece on ITERâor even transported to the worksite. Instead, the Chinese Domestic Agency and its subcontractor ASIPP (Institute of Plasma Physics, Chinese Academy of Sciences) have delivered each feeder line in three fully instrumented segments. At ITER, these segments must be installed and joined togetherâa job that requires assembling large mechanical structures, but also connecting all of the internal âlanesââfrom the busbars and current leads that transport electricity to the cryogenic fluid transport pipes and the high- and low-voltage conduits containing instrumentation wires.
Two out of three of the segments required to build a magnet feederâcoil termination boxes and cryostat feedthroughsâare installed on supports outside of the ITER cryostat and are considered âgallery components,â while the in-cryostat feeders connect directly to the magnets. Poloidal field coils and the individual modules of the central solenoid module are each served by their own feeder, while pairs of toroidal field coils share a feeder and the 18 correction coils are supplied by five feeders.
Connecting the busbars is a particularly challenging task, says ITER manufacturing and assembly engineer Vladimir Tronza, who is coordinating feeder assembly works. âThe busbars are superconducting and their joints need to have extremely low electrical resistance and very strong reliable high voltage insulation. The problem isâwe cannot test either in real operating conditions.âTo address this, the ITER team developed a process designed to be both reliable and robust. The procedures for the on-site works were written directly by the IO engineers and technicians who had conducted multiple R&Ds to ensure the process soundness.
Special process teams gather around a feeder joint that is being prepared for a Paschen voltage test. From left to right: (front) Jaromir Farek, Ying Zhang, Nicholas Clayton, (back) Hyungjun Kim, Egor Marushin.
âThe joint process we created is backed by extensive R&D, and it is carried out on site by specialized workers who have completed mandatory qualification training, with supervision and verification at every stage.âSince 2021, qualified teams from ITER machine assembly contractor CNPE have been carrying out feeder connection work in the Tokamak Building, where two out of three of the segments required to build a magnet feederâcoil termination boxes and cryostat feedthroughsâhave been positioned. In this first phase, 50 superconducting busbar joints were successfully completed.
The feeder team poses in front of a completed connection for the feeder line that will deliver essential services to toroidal field coils TF08 and TF09.
The next stage will take place on the other side of the cryostat barrierâinside of the tokamak pit. There, cryostat feedthroughs that cross through the concrete bioshield that surrounds the machine must be connected to in-cryostat feeder segments, and in-cryostat segments must be connected to the magnets. This work can only begin upon the completion of toroidal field coil installation, although preparations are already underway.âFuture work will move mostly to the tokamak pit and will take place in a significantly more challenging and congested environment,â says Tronza. âIt will also be more demanding in terms of schedule, as we will need to complete 180 superconducting jointsâmore than three times the number achieved in the first phaseâin less time.â