The coaxial transmission line is basically a copper pipe inside an aluminum pipe, with inner and outer conductors separated by quartz insulators. Because of the high power requirements, the diameter of the ITER transmission lines is exceptionally large—about 12 inches—compared with low power transmission lines, such as those used for cable television transmission.
"Every component must have both a mechanical and an RF assessment," said Mike McCarthy, senior project engineer for the ICH team. To provide high RF power levels to ITER's plasma, the system needs to limit power losses, avoid electrical breakdowns and be sufficiently cooled.
In addition to testing performance, the ICH team, which includes staff from both ORNL and Princeton Plasma Physics Laboratory, needs to plan for how the transmission lines will be assembled in the ITER facility. To simplify assembly, the team developed a conductor support design that uses quartz spokes instead of a solid quartz disk.
"The advantage of the spoke design is that it can be pre-assembled before being joined to neighboring sections. The design also does not impede the flow of gas, so less pumping power would be required, and the spokes will absorb less RF power, leading to improved efficiency," Goulding said.
"Given the amount of assembly required for the transmission lines and that the assembly involves a worker elevated on a lift, we need to make our designs simple and sturdy. You have to think about the person in the field. Reliability, accessibility, maintainability and inspectability are core principles for us," McCarthy said.
Upcoming testing will assess more complicated devices, such as switches and power splitters. In addition to the resonant line, which creates a standing wave to achieve the highest possible voltage, a resonant ring has been built that distributes power more evenly along the test line—closely mimicking the heating that occurs in the bulk of the ITER transmission line. The resonant ring can be routinely operated at 6 megawatts for an hour; 17 long-pulse tests have been completed on the ring since 2012. As different prototype components are assessed, the ICH team has refined the test stand and its software controls to enable efficient, consistent, accurate testing.