Thermal shield panel: ready for reintegration

A repaired thermal shield panel is inspected in the former Cryostat Workshop. It will soon join vacuum vessel sector #7 in sub-assembly tooling.

17 September 2024

Highly polished

The original silver coating has been removed and the surface has been polished to mirror-like perfection (less than 80 microns rugosity). Ultra-high polishing ensures a similar performance (low emissivity) as the former silver coating.

17 September 2024

Vacuum vessel assembly restarts

Close to two years have passed since vacuum vessel assembly was halted when defects were identified in the ITER tokamak's vacuum vessel sectors and thermal shield. In September 2024, sector module assembly restarts. https://www.iter.org/newsline/-/4070

15 September 2024

Sector #7 is the first to be repaired

The first-repaired sector of the ITER vacuum vessel is sector #7 (pictured). The bevel joint region has been brought back to its nominal dimensions and the work to create a sector module (sector + thermal shield panels + toroidal field coils) can proceed.

15 September 2024

Ready to rotate

A thermal shield panel (protected in yellow) has been installed on the wings of the assembly tool to be rotated toward sector #7. The sector is now free of the dense scaffolding that had kept it hidden for the better part of the year.

13 September 2024

Keeping components clean

ITER is working with outside provider OHB (Germany) to implement specific cleaning and protective protocols for ITER components that must be kept free of contamination while construction work is taking place all around. In this picture, textile coverings are being installed on components in the Tokamak pit. See more at https://www.iter.org/newsline/-/4066.

06 September 2024

Repairs on sector #8

In the former Cryostat Workshop, the bevel joint region of vacuum vessel sector #8 (side one) is being repaired while the 440-tonne component is in a horizontal position. It will need to be "flipped" and the sequence of operations repeated on the other side.

05 September 2024

Seen from the rafters

Vacuum vessel sectors #7 and #6 supported in vertical tooling as their joint regions are repaired. Work on sector #7 (left) is expected to be completed in late August.

18 July 2024

Restoring vacuum vessel geometry

Up to three automatic milling machines can be positioned along a sector's joint (bevel) region to shave off excess material and return the component to nominal. Work on sector #6 (photo) will conclude this autumn.

15 July 2024

Horizontal repair for sector #8

As both sub-assembly tools in the Assembly Hall are mobilized for the repair of sectors #6 and #7, there is no other option than to repair sector #8 in a horizontal position. Repairs have started on the first side of sector #8 in the former Cryostat Workshop.

15 July 2024

Shaving

A close-up of one of the milling machines working along the bevel region of sector #7.

15 July 2024

Metal build-up

Metal build-up (here on sector #8) is a delicate operation that demands extreme concentration to achieve uniformity, homogeneity and reliability.

15 July 2024

Automatic welding on sector #8

Whereas approximately 24 kgs of metal fill are needed for sectors #7 and #6, the quantity required for sector #8 is significantly higher. As a consequence, with the exception of a few initial passes (pictured here), the process will be automated.

15 July 2024

Hundreds learn more about ITER machine assembly

Participants to ITER's Private Sector Fusion Workshop in late May had the opportunity to visit the Assembly Hall and the Tokamak pit in small groups. A new visitors platform in the Assembly Hall provides for excellent viewing. Find out more at: https://www.iter.org/whatsnew/423 (Photo Christian Lünig)

27 May 2024

Activity on the cryobridge

In the bridge that connects the cryoplant to the Tokamak Complex, contractors are installing multipurpose cryolines, spool by spool. See a full report at: https://www.iter.org/newsline/-/4036

17 May 2024

A challenging operation

One of the most challenging operations of the whole cryoline installation process: the precise positioning of a 9-tonne spool designed to decouple displacements between the cryobridge and the Tokamak Building in case of a seismic event. Read more at: https://www.iter.org/newsline/-/4036

17 May 2024

Pushing and pulling

Measuring between 6 and 9 metres in length and weighing between 2.2 and 9 tonnes, the cryoline spools need to be perfectly aligned before welding operations can begin. Sometimes, a bit of pushing and pulling is necessary...

17 May 2024

Welding two cryoline spools

The welders' task is difficult, the space constricted, the body contortions sometimes painful but the work gets done, millimetre after millimetre. The cryoline network spans several kilometres.

17 May 2024

Precise work: creating feeder joints

Twenty-one magnet feeders must be installed at B2 basement level, each one formed from three segments. Here, highly trained workers from the CNPE consortium are finalizing the joints connecting two segments of the feeder that will deliver cryogens and electricity to the lowest central solenoid module.

18 April 2024

Close-up of feeder joints

The criticality of the superconducting feeder joints stems from the fact that they can only be truly tested once the machine is up and running. Hence the exceptionnaly demanding qualification programs for the technicians who realize joint assemblies.

18 April 2024

Peeking in on Tokamak assembly

During a public event on 13 April, groups were taken into one of two port cells leading to the Tokamak pit, where guides explained what has already been installed and what we are expecting next.

13 April 2024

Work ahead

One of the main tasks ahead is the completion of superconducting electrical connections. This will involve welding, ultrasonic weld inspection, helium leak testing, electrical installation and high voltage testing.

11 April 2024

Almost there

Module 3 will be positioned on the two-module stack with a slight radial offset to provide room for equipment and connection work.

11 April 2024

Heading to the stack

The third independent superconducting magnet for the ITER central solenoid has been lifted off its temporary platform and is heading toward the stack.

11 April 2024

Lifting central solenoid module #3

The specialized lifting tool, in yellow, exerts radial pressure to "grasp" the cylindrical module. Redundent lifting slings and support blocks are installed ensure to ensure operation security.

11 April 2024

Up close with welders

A team of four welders has started on the dimensional repairs of vacuum vessel sector #7. Here, a welder checks the temperature of the weld pass he has just completed. It must fall to 116 °C before he can start another pass.

22 March 2024

Specialized tools

Machining tools are programmed to follow a precise trajectory along the bevel area. Here, specialists from Metalock Engineering UK, contractor to the SIMANN consortium (SIMIC/Ansaldo Nucleare), are fine-tuning the initial positioning of the tools prior to actual machining. See https://www.iter.org/newsline/-/4017 for more information.

22 March 2024

Precision

With a precision of 0.05 millimetres, laser metrology has mapped the geometry of every section of the bevel affected by dimensional non-conformities. For each section the data obtained is made available to the welder, both as a printed document and as markings embossed on the component itself.

22 March 2024

Welders, seen from above

Operating from protruding platforms located at different levels of the scaffolding, four welders have started the long and patient task of metal build-up on the regions of the sector 7 bevel affected by dimensional non-conformities.

22 March 2024

Central solenoid stacking: update

Two central solenoid modules are already installed on the bespoke assembly platform in the ITER Assembly Hall. Bottom left, is a multi-purpose work platform used for work on top of the stack. To the right, are helium-cooled busbar lead extensions that feed 40 kA electric current to the magnets. A third module (in pink) will be installed in the coming weeks.

29 February 2024

Current carriers

Experts from the ITER Magnet Project are carrying out the electrical site acceptance test of central solenoid busbar lead extensions prior to preparing them for installation in the central solenoid stack.

29 February 2024

Thermal shield repair

Vacuum vessel thermal shield sets are being inspected on site (here, using endoscopy techniques) and tested for corrosion cracking. Only the panels with superficial defects are being shipped to India for repair by INOX-CVA. So far, that's five of nine sets.

21 February 2024

Disassembled, for now

Once repaired, and in a few cases re-manufactured, vacuum vessel thermal shield panels will be reassembled on site with vacuum vessel sectors and toroidal field coils to form the modules that, once joined, constitute the doughnut-shaped plasma chamber.

21 February 2024

Component transfer goes electric

In February, a toroidal field coil (330 tonnes) was moved for the first time from the Assembly Hall by a modular trailer (SPMT) equipped with an electric power pack. Designed by Dutch specialist Mammoet for ITER, it reduces the noise and eliminates the pollution of diesel-type trailers. See more at https://www.iter.org/newsline/-/4001.

16 February 2024

"Equivalent power and much bigger torque"

Identical in aspect and dimension to the diesel version, the electric power pack unit developed by Mammoet for ITER can sustain two days of standard operation on site before requiring a charge. See: https://www.iter.org/newsline/-/4001

16 February 2024

Component repair

Vacuum vessel bevel repair will be carried out at the ITER site by a consortium called SIMANN comprising the Italian firms SIMIC S.p.A. and Ansaldo Nucleare. Operations on sectors #6 and #7 (pictured) will be performed in parallel.

08 February 2024

First repaired elements leave Indian factory

On the basis of a repair contract concluded with the ITER Organization in 2023 (https://www.iter.org/newsline/-/3914), INOX-CVA India began on the repair of two vacuum vessel thermal shield sets. The first repaired elements left the factory in Vadodara this week for shipment to ITER.

03 February 2024

Bevel repair

Sector #7, seen from below. The bevel region of a vacuum vessel sector describes the joint region on either side that must be welded to the next sector.

02 February 2024

Qualifying procedures

The vacuum vessel sectors have been stripped of thermal shielding and toroidal field magnets as preparation for repair. Repair operations will begin in parallel by the end of February/beginning of March when all tests and qualification procedures are complete.

23 January 2024

Repairing the sectors

Vacuum vessel sectors #6 and #7 are positioned in the Assembly Hall tooling for repair and early activities are underway. A third sector (#8) was moved from the Assembly Hall to the now-vacated Cryostat Workshop for repair in a horizontal position. Tooling will have to be adapted. (See more at https://www.iter.org/newsline/-/3991.)

23 January 2024

The stack

The second central solenoid module is now fully installed on the first and the team is preparing for the placement of the next module.

18 January 2024

Finding infinitesimal needles in a haystack

This photo, from summer 2022, shows how sections of thermal shield cooling pipe showing corrosion were removed and sent to CERN to be sliced, polished, and X-ray tomographed in a unique campaign to discover the extent of cracking. (See this ITER Newsline story: https://www.iter.org/newsline/-/3984.) There will be an update on repair works soon in the ITER Newsline.

16 January 2024

Deliveries continue

This 110-tonne central solenoid module is the fourth (of seven) to be delivered to ITER by the US Domestic Agency.

22 December 2023

Very last toroidal field coil

The team celebrates as the delivery of toroidal field coil #18 from Europe marks the very end of the toroidal field procurement program. Nineteen magnets in all—each weighing approximately 330 tonnes (the weight of a large jetliner)—have been delivered to the ITER site.

15 December 2023

Holiday panettone

Vacuum vessel sector #8 has been wrapped in three layers of plastic protection for storage. The shiny top layer, and the form of the component in its horizontal orientation, make it resemble a panettone, that Italian sweet bread hat is enjoyed throughout southern Europe at Christmas and New Year.

28 November 2023

Coming down

The D-shaped toroidal field coil (TF13) has been removed from sector module #6 and placed in the "upending" tool (photo). The tool will return the coil to the horizontal position it was delivered in, so it can be removed from the Assembly Hall and placed in storage.

07 November 2023

Disassembling sector module #6

To prepare vacuum vessel sector #6 (foreground) for repair, teams are removing the two toroidal field coils and the thermal shield panels that created sector module #6. One coils has been removed so far.

01 November 2023

Magnet storage on site

Two toroidal field coils rest on their sides in storage. They will be called back into the Assembly Hall when repair is completed on the vacuum vessel sectors and thermal shield. Photo: ITER Organization/EJF Riche

06 October 2023

Elements of the thermal shield

Contractors are cleaning a silver-coated element of the vacuum vessel thermal shield. Under the terms of repair contracts signed this year (https://www.iter.org/newsline/-/3914) the thermal shield panels will either be repaired or replaced. Photo: ITER Organization/EJF Riche

06 October 2023

Coils in storage

In this image, we see two poloidal field coils in storage on the ITER site: PF4 (foreground, ø24 metres) and PF6 (ø9 metres). Photo: ITER Organization/EJF Riche

29 September 2023

Stacking area

In this clearly delimited area, the central solenoid stack is rising. Two magnet modules are in place; four others will join them. Photo: ITER Organization/EJF Riche

27 September 2023

A busy hall

Looking across the Assembly Hall toward the wall that hides the Tokamak pit. The central solenoid stacking area is visible at right (round yellow tool). Photo: ITER Organization/EJF Riche

27 September 2023

Waiting its turn

After dimensional non-conformities were found in the bevel (field joint) region of the three vacuum vessel sectors that have been delivered to ITER (#6, #7 and #8), sector #8 was removed from assembly tooling. It will be the last of the three to be repaired. Photo: ITER Organization/EJF Riche

27 September 2023

Workhorses

The workhorses of the machine are the overhead cranes, capable of working together to respectively lift 100 tonnes (the set in the foreground) and 1,500 tonnes (the set in the background). Photo: ITER Organization/EJF Riche

26 September 2023

The pit

Looking straight down into the 30-metre-deep Tokamak pit, which will house the world's largest tokamak. Photo: ITER Organization/EJF Riche

26 September 2023

Sector #8 on the move

After spending just about one year in vertical tooling, vacuum vessel sector #8 has been returned to a horizontal orientation for removal from the Assembly Hall and repair.

15 September 2023

Window on the (ITER) world

This new viewpoint into the Tokamak pit is proving popular with visitors.

13 September 2023

Protected in pink

Eighteen supports for the toroidal field magnets are protected in pink plastic. Just inside the circle formed by the supports is poloidal field magnet #5.

07 September 2023

Central solenoid: now a two-module stack

Lifted by a bespoke tool exercising pressure through radial compression, a second 110-tonne central solenoid module is positioned on the assembly platform above the first. (A third waits its turn on the left.)

05 September 2023

Pin-point precision

It takes a whole range of tools to position the 110-tonne component with the required precision: once cranes and ''synch hoists'' have done the heavy job, a complex system of subtle adjustment devices allows micrometric movements in pitch, roll and spin.

05 September 2023

Small adjustments

Stacking cylindrical devices and connecting their fragile electrical and cryogenics leads demands a particular attention to concentricity and straightness.

05 September 2023

Thermal shield repair/replacement contracts signed

For vacuum vessel thermal shield sectors showing no sign of stress corrosion cracking, the panels can be repaired. The initial scope of the repair contract is for two sector sets to be disassembled at ITER, repaired at the contractor's premises, and returned. For thermal shield sectors already compromised by damage, complete re-fabrication is necessary. See news about thermal shield repair/replacement contracts here: https://www.iter.org/newsline/-/3914

30 August 2023

Thermal shield: metrology underway

Metrology is underway on outboard segments of thermal shield at one end of the Poloidal Field Coils Winding Facility on site.

30 August 2023

Sector module #8

Vacuum vessel sector #8, seen here in a horizontal position on the upending tool, was removed from vertical tooling when it became evident that sector #6 (already in the pit) would need to be removed and repaired alongside sector #7. Sector #8 will be repaired horizontally in the former Cryostat Workshop.

29 August 2023

Disassembly works

Disassembly of sector module #7 is well advanced; thermal shield panels have been removed and toroidal field coils have been dissociated. In this striking view taken from under the tool, the sector's "underbelly" is clearly visible, as are the toroidal field coils on either side in the tool "wings."

29 August 2023

Next cylindrical magnet in line

This cylindrical, 110-tonne central solenoid magnet, delivered by the United States Domestic Agency, has been unwrapped to prepare for its installation on the dedicated assembly platform in the right corner of the photo.

29 August 2023

Thermal shield panels

These are some of the 27 vacuum vessel thermal shield panels that must be repaired or replaced to correct stress corrosion cracking in the cooling pipes. In September, the ITER Newsline will have a full report on repair strategies and contracts. (https://www.iter.org/newsline/-/3914)

21 July 2023

Into tool

The last leg of the reverse operation for sector module #6: after removal from the Tokamak pit, the component is lowered into one of the twin sector sub-assembly tools to be disassembled and prepared for repair.

05 July 2023

Reverse operation

Lessons learned during the May 2022 installation of the sector module were essential to the reverse operation. So too was the fact that the same team was on deck... (Photo Kenichi Ueno, ITER)

05 July 2023

Rotating

The load has now passed the wall and will be rotated 90 degrees to face the sector sub-assembly tool closest to the wall.

05 July 2023

Carefully now

One of the most delicate passages: the toroidal field coil termination boxes (wrapped in protective pink plastic) are the most sensitive and delicate parts of the assembly. When passing the wall that separates the assembly pit from the Assembly Hall, the vertical clearance is less than 20 centimetres.

05 July 2023

Back towards the Assembly Hall

Sector module #6 follows the same path out of the assembly pit as it did 15 months ago on its way in.

05 July 2023

Watching the weight

The load supported by each of the four crane hooks is displayed in real time on small screens, so the math is easily done: the module weighs slightly in excess of 1,350 tonnes.

05 July 2023

Step by step

From detaching the module from its moorings in the assembly pit to lifting and transporting it to the sub-assembly tool, more than one hundred different steps had to be defined, validated and integrated into the lift procedure.

05 July 2023

A few centimetres

At its narrowest, the clearance between the module and the central column does not exceed a few centimetres. The lift is paused at regular intervals to slow the swinging effect.

05 July 2023

Eagle eyes

Although the lift operation relied heavily on sensors and strategically positioned cameras, "spotters" played a crucial role in overall safety and precision.

05 July 2023

Sector module #6 removed

Sector module #6 (1,350 tonnes) is removed from the Tokamak pit on 5 July 2023. See: https://www.iter.org/newsline/-/3904

05 July 2023

Final instrument checks

"A lift-off is not exactly the reverse of a landing," says Daniel Coelho, the ITER assembly engineer who will coordinate the lift operation. Procedures have had to be adapted and additional guiding systems have had to be manufactured and installed.

04 July 2023

Planning removal

The paperwork is done. Every tool and system has been checked. A "functional briefing" has reminded everyone involved of how the operation will proceed and clarified the chain of command. This week, the delicate and complex "extraction" of vacuum vessel sector module #6 from the assembly pit (in the background) will take place.

03 July 2023

Reverse lift imminent

Late June, technicians were busy preparing sector module #6 for removal from the pit.

28 June 2023

June 2023

The ITER machine assembly pit, in late June 2023. (At the base of the column, a worker with a blue hard hat provides a sense of scale.)

28 June 2023

A window into the Tokamak pit

On Saturday 24 June, Open Doors Day groups are taken through a port cell to the edge of the Tokamak pit. They are among the last people to see sector module #6 in place in the pit, since it is scheduled for removal (within days) for repair.

24 June 2023

Sector tools

In the background, vacuum vessel sector #7 is suspended in tooling, and its two D-shaped toroidal field coils have been removed to the wings. The second tool, further to the back of the Hall, awaits sector module #6 from the machine pit.

24 June 2023

Extra support from below

A temporary propping system is in place to support the central column tool (in the centre of the Tokamak pit) during machine assembly. These propping elements have been installed under the concrete slab of the Tokamak Complex, directly under the machine. Read all about it here: https://www.iter.org/newsline/-/3886

01 June 2023

Preparing for repair work

The same tools that were used for assembling the vacuum vessel sector modules from 1 sector, 2 toroidal field coils and thermal shield panels, is now being used for disassembly. In this photo, two toroidal field coils are temporarily held after disassembly on the wings of vertical tool SSAT-2.

11 May 2023

Musical chairs

The view inside the Assembly Hall now gives a clear indication of what will happen soon: to the left sector #7 stands in the tall assembly tool SSAT-1, ready for repairs once the outboard thermal shield panel is removed. To the right, sector #8 is solidly attached to the upending tool, waiting to be moved from vertical to horizontal and transported to another building.

08 May 2023

Look up!

There is lots to see in the ITER Assembly Hall, including overhead! These young visitors are taking part in the ITER Open Doors Day that was organized on 1 April.

01 April 2023

50 ... or less

Fifty people climb aboard every site tour bus, but once in the Assembly Hall they are broken into four smaller groups so that everyone can hear the guide.

01 April 2023

An exciting stop

Welcome to the Assembly Hall, where major ITER components are unwrapped and prepared for installation in the machine pit.

01 April 2023

A guest from inside the house!

ITER Director-General Pietro Barabaschi (far right) takes part in one of the early bus tours of the day ... as a visitor, not a guide!

01 April 2023

Wow!

Push aside the plastic curtain at the end of a long corridor and .... wow! The size of the future ITER machine is suddenly apparent to all the senses.

01 April 2023

Inside the cylinder

The first of six cylindrical superconducting magnets for the central solenoid is positioned on a dedicated assembly platform at ITER. This picture was taken inside the cylinder, among the helium input pipes and electrical connections.

26 January 2023

Oversight

American Carl Cormany from ITER's Magnet Section works closely with the contractor team as it carries out the many assembly steps required on module one.

26 January 2023

5 other modules to come

At the end of the module stacking process, the central solenoid tower will be 18 metres tall. Five other modules like the one in this photo will be added one after the other.

26 January 2023

Electrical connections to complete

The central solenoid team is working with assembly contractors to complete the superconducting electrical connections of module 1. This involves welding, ultrasonic weld inspection, helium leak testing, electrical installation and high voltage testing.

26 January 2023

Next in line

Module 2 is protected under a pink covering in the central solenoid zone.

26 January 2023

Up and up

In one corner of the ITER Assembly Hall, work has started on the central solenoid magnet tower. The first module now sits atop nine lower key blocks on a dedicated assembly platform. Five more modules will bring the tower to well over 20 metres (platform included), rivalling the height of a seven-storey residential building.

26 January 2023

Pull!

As the crane hook slowly rotates to align the component, operators use a pair of "Tirfor" devices with a relatively low but sufficient pulling capacity (800 kilograms). Precise positioning is achieved by working the two "Tirfor" units one against the other.

25 January 2023

Almost there

The coil has now almost landed on its supports in SSAT-2. Synchronous hoist systems ("Synchoists") in the rigging, guiding devices, and customized shims contribute to the final positioning.

25 January 2023

Squeezing through

The coil now enters the narrow space between SSAT-1 and SSAT-2. Limited clearance was the main challenge of the operation.

25 January 2023

Moving a huge component

Halfway between the two sub-assembly tools, toroidal field coil TF8 is being readied for a 90-degree pivot. Operators standing next to the component give a sense of scale...

25 January 2023

Close up

Hanging a few centimetres above the floor, the connexion box (wrapped in pink plastic) is the most fragile part of a toroidal field coil. Note the precision of the steel machining on the larger coil case.

25 January 2023

Musical chairs

January's faultless transfer of two 17-metre tall, 330-tonne toroidal field coils marked the first act of a giant, slow-motion game of musical chairs aimed at making thermal shield panels and vacuum vessel sectors ready for repairs.

25 January 2023

Activity in the Assembly Hall

There is activity in and around the double sector sub-assembly tools (SSATs) in the Assembly Hall, as component transfers are planned in relation to upcoming repair work.

25 January 2023

Tool back in action soon

This specialized sector lift tool will be back in action this year as vacuum vessel sector #6 is removed from the Tokamak pit for repair. It interfaces with the radial beam that supports the D-shaped sector.

16 January 2023

Important arrival

Another toroidal field coil has arrived at ITER—this one from ITER Japan. Only four more of these D-shaped coils are expected (out of 19).

13 January 2023

Investigation and analysis

Following months of discussion, tests and analysis, a clear picture of the repairs to be executed on the thermal shield is now emerging. The decision has been taken to remove and replace all cooling pipes (23 kilometres in total). See more information at: https://www.iter.org/newsline/-/3830.

09 January 2023

Pipe removal trials

Under a tent in the Cryostat Workshop, contractors are stripping piping from a panel of thermal shielding as part of strategy trials. (In the photo, you see some of the pipes that have been removed.) In total, 23 kilometres of piping snake along the surface of the 27 vacuum vessel thermal shield segments and will be removed and replaced.

09 January 2023

Cleaning the surface

A worker in protective gear cleans the surface of an outboard thermal shield panel that has had its cooling pipes removed; soon a new set of pipes will be attached. With a different steel formulation, lower-energy welding techniques, and a slightly different welding wire the new process will avoid the risk of "stress corrosion cracking."

09 January 2023

Questions to answer

How does the removal of cooling pipes from a thermal shield panel impact the component's dimensions, rigidity and capacity to accommodate a new set of piping? This is what experts have been busy evaluating.

09 January 2023

Repair of the sectors

The logistics are already planned for the repair of dimensional non-conformities on the three vacuum vessel sectors: sector #1(7) will stay where it is in the SSAT-1 vertical tool; sector #8 (currently in SSAT-2) will be removed and placed horizontally on a repair platform; sector #6 will be removed from the pit and installed in the SSAT-2 vertical tool. See more information at https://www.iter.org/newsline/-/3830.

08 January 2023

To be removed

In late May/early June, one of the twin sub-assembly tools will be ready to accommodate vacuum vessel module #6. The component will be lifted out of the Tokamak pit and placed in tooling to be stripped of its thermal shield panels and toroidal field coils in order to be ready for repair in late 2023.

08 January 2023

Deviations on the outer shell

During the formation of the D-shaped sector in factory, welding deformations created deviations from nominal on the outer shell of the sectors. Schematically (very schematically...), valleys must be filled and hills must be shaved in order to restore the geometry to nominal.

08 January 2023

This sector will remain in tooling

Sector#1(7) remains in vertical tooling, where it is being disassembled in order to prepare for repairs on both the thermal shield segments and the geometry of vacuum vessel field joints. Notice the D-shaped coils that are now back on the tool wings.

06 January 2023

From above

From the rafters, with a view all the way through to the Tokamak Pit at the far end. Machine components visible in this photo include an element of the vacuum vessel thermal shield (bottom left), a D-shaped toroidal field coil (lying horizontally); the start of the central solenoid stack (middle right), and a sector of the vacuum vessel (mainly hidden in vertical tooling, middle left).

06 December 2022

Couldn't be closer

A port cell has been specially prepared to receive visitors on Saturday 26 November during ITER's latest Open Doors Day. Impossible for a visitor to get any closer to the machine assembly pit.

26 November 2022

Defects identified

In November 2022, the ITER Organization announces that it had identified issues in key tokamak components, the thermal shield (stress corrosion cracks in cooling pipes) and three vacuum vessel sectors (dimensional non-conformities). These defect are repairable; repair strategies are under investigation now. See more at: https://www.iter.org/newsline/-/3818. (In this picture, the thermal shield and its snaking cooling pipes are visible sandwiched between the magnet and the sector.)

21 November 2022

Root cause

A total of approximately 23 kilometres of piping are welded to the surface of the thermal shield panels. In three instances, stress caused by the bending and welding of the cooling fluid pipes to the thermal shield panels, compounded by a slow chemical reaction due to the presence of chlorine residues, caused "stress corrosion cracking" near the pipe welds.

21 November 2022

Close up

Investigative techniques (high-resolution CT scanning, scanning electron microscope, energy-dispersive X-ray spectrometer, and metallographic observation) revealed cracks in thermal shield cooling pipes such as the ones pictured here. At left, the crack is 1.5 mm deep. At right it is 2.2 mm deep and crosses the full width of the pipe.

21 November 2022

Sector non-conformities

Deviations during the welding process of the vacuum vessel sectors led to dimensional ''non-conformities'' on the outer shells of the three sectors that have been delivered to ITER, affecting the geometry of the field joints where the sectors are to be welded together. Repairs will have to be carried out.

21 November 2022

Bottom-up assembly

In the heart of the Tokamak Building, this 30-metre-deep pit is the stage for ITER machine assembly. Assembly is progressing bottom to top. October 2022

17 October 2022

Sector module: in work

Vacuum vessel sector #8 is suspended in the centre of the sub-assembly tool, as thermal shield panels (protected in pink wrap) wait on the wings to be rotated and attached. Note the pillar at bottom left that supports the 440-tonne sector under its lower port stub extension.

06 October 2022

Down under

There is a whole world at the bottom of the Tokamak pit—one which we rarely enter. In this image, we can distinguish the bottommost poloidal field coil (PF6, left, with white coverings to protect openings from dust) and one kidney-shaped bottom correction coil (wrapped in pink, overhead).

21 September 2022

"Really impressive"

On 17 September, staff and contractors were able to bring their families on site and share their work environment. One of the most impressive sights of the visit: a 440-tonne vacuum vessel sector suspended in tooling.

17 September 2022

Sector #8: Moved into tooling

On 12 September, vacuum vessel sector #8, from Korea, is transferred from the upending tool (left) to the available sector sub-assembly tool on the other side of the Assembly Hall. The twin assembly tools are now both occupied, one with sector #1(7) and one with sector #8.

12 September 2022

Out of one tool, into another

The 440-tonne sector is lifted out of the upending cradle and rotated before insertion into the V-shaped opening of the SSAT tool (sector sub-assembly tool).

12 September 2022

Coil alignment achieved

The toroidal field coils that are part of the first vacuum vessel sector module have been aligned to their final position in the pit and are ready to be bolted to the toroidal field coil gravity supports. (More on gravity supports at https://www.iter.org/newsline/-/2916.)

09 September 2022

Shining performance

The shinier a thermal shield's silver coating, the better its thermal radiation performance. Here, the right-hand outboard segment for vacuum vessel sector #8 is hand polished before being moved into position on the vacuum vessel sub-assembly tool.

09 September 2022

Early September in the Assembly Hall

The long view of the ITER Assembly Hall, with component pre-assembly in the foreground and the machine well in the background. On the right, vacuum vessel sector #8 from Korea is in the upending tool, ready for transfer across the hall to tooling.

08 September 2022

Central solenoid assembly begins

Six independent modules make up the 1,000-tonne, 18-metre-tall central solenoid. This summer, the first module was positioned with millimetric precision on the bespoke assembly platform (centre) in the Hall in order to assemble the extensions that will later connect to the magnet feeders. (Positioning accuracy is +/-1mm in plane.) A second module is covered in pink, at right.

07 September 2022

Second module moved to assembly zone

On 6 September, the second central solenoid module, which had been delivered in October 2021, joined the first in the dedicated assembly zone at the far end of the Assembly Hall. The remaining five modules (including one spare) are in the final stages of fabrication at General Atomics in California and expected at ITER by mid-2023.

06 September 2022

Third sector to be moved

For the first time in its existence, vacuum vessel sector #8 is in a vertical position. (At the factory, during D-shape assembly, and during transport, the ITER vacuum vessel sectors are always horizontal.) Sector #8 is the third section of the vacuum vessel to be delivered. Six more sectors are expected, one from Korea and five from Europe. This image also features, in the background, the second central solenoid module (wrapped in pink plastic) being lifted to its assembly zone at the far end of the Assembly Hall.

06 September 2022

Module moves

A specially designed tool is used to move the first 110-tonne module to the central solenoid assembly platform in July.

20 July 2022

Seeing with their own eyes

During a management walkthrough on 6 July, magnet expert Min Liao (left) and the head of the Machine Construction Department Xavier Bravo (right) brief ITER Director-General (interim) Eisuke Tada (centre) on the latest progress in the assembly of the second vacuum vessel module.

06 July 2022

The ITER assembly pit

Machine assembly, June 2022.

14 June 2022

Particularly complex rigging

The complex rigging required for the lifting of the sector module is clearly visible is this view from high above: the yellow structure is the Dual Crane Heavy Lifting Beam (DCHLB) that synchronizes the four hooks of the cranes into a single lift point, enabling the rotation of the load. The grey device below is the Sector Lifting Tool. Connected to both the DCHLB and the radial beam, this tool can precisely align the load with the cranes.

13 May 2022

Home at last

The sector module has now been lowered to its supports, arriving "home" after a long and complex journey.

13 May 2022

One-ninth

Although only one-ninth of the Tokamak's torus-shaped vacuum vessel, the sector module dwarfs everything around it. Eight other similar operations, plus welding, will be necessary to close the torus.

13 May 2022

ITER achieves major lift

On 11 May 2022, the ITER Organization team achieves a major assembly milestone: lifting the first sub-section of the ITER plasma chamber out of tooling and lowering it into the machine well.

11 May 2022

Months of practice and preparation

From one of the "command centres," looking through a port cell window out into the Tokamak pit, where the first section of the ITER plasma chamber is slowly descending toward waiting supports. The DYNAMIC consortium (Ansaldo Nucleare; Endel Engie; Orys Group ORTEC; SIMIC; Ansaldo Energia; and Leading Metal Mechanic Solutions SL) is ITER's TAC2 assembly contractor (for Tokamak Assembly Contractor 2), in charge of sector sub-assembly, and assembly of the main vessel and ports including welding.

11 May 2022

Seven centimetres of clearance

During the descent to its mooring position, at the bottom of the Tokamak assembly pit, the distance between the vertical section of the D-shaped component and the central column never exceeded 7 centimetres.

11 May 2022

Most complex lift to date

The 1,380-tonne assembly (component plus rigging) is six storeys high and weighs the equivalent of four fully loaded Boeing 747s. The lift operation achieved today was the most complex of ITER machine assembly to date.

11 May 2022

Coordination

The perfect coordination of a 50-person team belonging to half a dozen different companies and organizations was key to the operation's success. Lift coordinator for this operation is Daniel Coelho, ITER assembly engineer.

11 May 2022

Over the wall, with only 20 cm to spare

The massive component—representing one-ninth of the ITER plasma chamber—was extracted from its assembly tool, rotated, transferred over the bioshield wall (with only 20 cm to spare), and lowered into the Tokamak pit.

11 May 2022

Right in the axis

Extracted from the sub-assembly tool, the component has rotated 90 degrees and is now heading towards the wall separating the Assembly Hall from the Tokamak pit.

11 May 2022

The first of nine similar "sub-assemblies"

The "piece" of the ITER machine installed today is a modular assembly, formed from one 40° vacuum vessel sector fitted with silver-coated thermal shields, and two D-shaped vertical superconducting electromagnets called toroidal field coils. Eight other similar assemblies will form the complete chamber and surrounding toroidal field coil superstructure.

11 May 2022

Eyes everywhere

As the sector module is slowly lifted from the sub-assembly tool, an operator closely monitors the feedback from three of the seven video cameras positioned at strategic locations inside the tool.

11 May 2022

A very slow lift-off

As one of a dozen "spotters" communicates by walkie-talkie with the operators in charge of the lift, the 1,380-tonne sector module commences its journey to the assembly pit.

11 May 2022

There they are

On 5 May, in a pre-lift test, the sector module is lifted 50 centimetres above its supports. This small distance is visible below the rectangular structure illuminated by the green pointer's beam at the centre of the image.

05 May 2022

Wow

Each of the bridge crane's four hooks can be seen to support loads of approximately 345 tonnes (two totals are visible in this image). The total weight of the sector module plus its rigging apparatus is in the range of 1,380 tonnes—the equivalent of four fully loaded Boeing 747s.

05 May 2022

Pre-lift: a success

The pre-lift operation on Thursday 5 May was a partial rehearsal for the big lift to come, testing the tools, sequences, and coordination. For the ITER Organization and DYNAMIC teams that participated, it was a success.

05 May 2022

Only 50 cm, but ...

Lifting the 1,380-tonne load (module + rigging) a mere 50 centimetres required the participation of dozens of specialists from the ITER Organization and the DYNAMIC SNC consortium (in charge of the TAC2 machine assembly contract covering the main vessel and ports, sector sub-assembly with toroidal field coils and vacuum vessel thermal shielding, and welding: more information at https://www.iter.org/construction/TokamakAssembly).

05 May 2022

Watching the instruments

Although it represented only a fraction of what the actual operation will require, the "pre-lifting" of the sector assembly on Thursday 5 May permitted the thorough testing of every instrument that will be involved in the major move to come.

05 May 2022

Workhorses

The strong hands of the ITER bridge cranes ...

03 May 2022

The golden hour

Evening is upon us and the teams working to prepare sector module #6 for transfer have turned on some extra lighting ...

02 May 2022

A second sub-assembly underway

Toroidal field coil #9 (TF9) from Europe has been mounted on one of the standing tools. Through the rotary motion of the wing, the coil will be brought toward the vacuum vessel sector at the centre and attached.

29 April 2022

Sector assembly line

Thermal shield panels have been pivoted to the vacuum vessel sector in the foreground and attached. A toroidal field coil from Europe is already held vertically in tooling, ready to be transferred across and installed on one of the tool's wings.

25 April 2022

A, B then C

The purpose-built central solenoid module lift tool (bottom left) is ready to exert a radial force on the first 110-tonne magnet module (top left) in order to lift it to the central solenoid assembly platform (top right). This operation is planned before the end of April 2022.

25 April 2022

"The beam" is in place

A new scaffolding element called "the beam" has been installed above the Tokamak pit (to the right). This 28-metre-long structure will allow for the installation of the cable trays and ventilation ducts. More on the challenge of scaffolding at ITER here: https://www.iter.org/newsline/-/3745.

25 April 2022

Bustling

The busy ITER Assembly Hall. Only 97 metres long and 60 metres wide ... and a lot of pre-assembly activities to house.

25 April 2022

Toroidal field coil #9 goes vertical

In the ITER Assembly Hall, the overhead bridge cranes are used to raise a 330-tonne toroidal field coil, tightly lashed inside the upending frame, to vertical. The coil will be moved across the Hall to join vacuum vessel sector #1(7).

25 April 2022

At the centre of it all

Two workers stand in the central Tokamak pit, a 30-metre-tall x 30-metre-wide space where the assembly of the ITER machine is proceeding from bottom up.

22 April 2022

All it takes

A vacuum vessel sector, two toroidal field coils, thermal shield segments... that's all it takes to assemble a 1,250-tonne "sector module." In the Assembly Hall, barely visible in the background, sector module #6 is ready to be installed in the Tokamak pit; in the foreground, sector module #1(7) has entered the pre-assembly process.

08 April 2022

Sector #8 uncovered

Sector #8, recently delivered by the Korean Domestic Agency, has been removed from its transport housing and placed on temporary supports.

08 April 2022

From the upper galleries

At 55 metres above the floor, the gangway offers a spectacular view of the Assembly Hall's ever-changing landscape. In this 6,000-square-metre building, components are unloaded, received, equipped, and handled prior to being lifted into the Tokamak assembly pit.

08 April 2022

Central solenoid "corner"

Delivered in September 2021, the first of the six modules required for the central solenoid magnet sits between the lifting fixture (holding an orange mockup) and the assembly platform (grey). The six modules will be stacked one atop the other in order to form the 18-metre tall, 1,000-tonne magnet.

08 April 2022

Third time around

Like sectors #6 and #1(7), this vacuum vessel sector (#8) will be first be inspected, then equipped with fasteners, instrumentation and diagnostics before moving on to a vertical position in sub-assembly tooling. With repetition, these operations are carried out with ever more efficiency.

07 April 2022

Start of shift

It is a bit after 1:00 p.m. in the vast ITER Cleaning Facility and second-shift workers from the CNPE consortium are assembled for their daily briefing. As they stand to attention, a foreman in a green helmet, bullhorn in hand, communicates the objectives of the day, describes the co-activity they will encounter, and emphasizes the importance of strictly observing safety rules. The CNPE consortium is one of two ITER machine assembly contractors (more at: https://www.iter.org/construction/TokamakAssembly).

01 April 2022

Sector #8 enters the stage

Vacuum vessel sector #8, recently arrived from Korea, is the third sector to enter the ITER assembly buildings (pictured: the Cleaning Facility). The project is expecting six more sectors (one from Korea and five from Europe).

01 April 2022

Before the double doors open

Before the double doors into the Assembly Hall open to admit vacuum vessel sector #8, from Korea, the transport container is cleaned with high-power washers.

01 April 2022

Central column

Inside of the Tokamak pit, where the central column tool is ready to receive the first 1,200-tonne section of the vacuum vessel. The beam connected to the top of the section will brace between the central column and the surrounding wall.

15 March 2022

Taking care of scaffolding

A dedicated team on site takes care of the assembly and disassembly of all scaffolding. For scaffolding operations in the Tokamak pit, such as this assembly around the central column of the in-pit column tool, a carbon-free kit is necessary. The team now has almost 100 tonnes of carbon-free material on hand after developing and procuring it especially for ITER's needs.

15 March 2022

Demand for scaffolding is increasing

As construction and assembly accelerate at ITER, the demand for scaffolding is increasing. There are currently about 800 scaffolds in use on the site and every month there are more than 300 new scaffolding jobs that need to be done, without considering the modification and dismantling tasks.

15 March 2022

"The beam"

This 28-metre-long scaffolding structure known as ''the beam'' will be installed above the Tokamak pit to allow for the completion of cable trays and ventilation ducts.

15 March 2022

Scaffolding: always changing

Scaffolding. Imagine you have a massive Lego kit with 1,600 different types of references and you need to build hundreds of one-of-a-kind structures while facing challenging deadlines ...

15 March 2022

Custom designed for the SSAT1 tool

This scaffolding was specifically designed to give contractors access to all parts of the sector sub-assembly tool SSAT1 in the Assembly Hall. The ITER construction team works with Construction Management-as-Agent contractor MOMENTUM and scaffolding contractor Entrepose Echafaudages to design and build these specialized projects.

15 March 2022

300 specialized joints

Approximately 300 superconducting feeder joints need to be created as part of assembling the magnet feeders on site at ITER. These highly critical joints require special qualification and training to carry out. See more at https://www.iter.org/newsline/-/3726.

01 March 2022

In one corner of the Assembly Hall

This is the first ITER central solenoid module to enter the assembly process. As the yellow lifting tools and devices are progressively removed from the module on the left, the platform to the right is being equipped for the first assembly steps.

28 February 2022

Another bottom coil

A small superconducting magnet, a bottom correction coil, is inserted into the space at the bottom of the Tokamak pit between ring coil PF6 (hidden under staging at left) and PF5 (right).

15 February 2022

A simple table

Equipment and tests will be performed on this simple ''table'' before the module is moved over to the assembly platform, visible on the right side of the image.

10 February 2022

Powerful ducts

Against the backdrop of the travelling module are ducts belonging to the Assembly Hall's powerful HVAC system. The Assembly Building will be operated as a clean space for the duration of machine assembly.

10 February 2022

Travelling

Once six modules are stacked and assembled, the ITER central solenoid will be placed at the very centre of the Tokamak pit where the central column (a temporary assembly tool) presently stands.

10 February 2022

First central solenoid module aloft

A 110-tonne central solenoid module is moved to the far end of the Assembly Hall for tests on its instrumentation, sensors and superconducting joints.

10 February 2022

Careful preparation

The team spent more than one hour preparing the load for the lift. It was essential to avoid any contact between the rigging and the electrical connections on the central solenoid module.

10 February 2022

Sector alley

Against the backdrop of vacuum vessel sector assembly, CNPE* consortium members are preparing to move a 100-tonne central solenoid module. (China Nuclear Power Engineering = China Nuclear Industry 23 Construction Company Ltd.; Southwestern Institute of Physics; Institute of Plasma Physics, Chinese Academy of Sciences ASIPP; and Framatome). More on assembly contractors here: https://www.iter.org/construction/TokamakAssembly

10 February 2022

Careful adjustment

The workers in the cherry picker will adjust strap lengths, millimetre by millimetre, so that the 110-tonne central solenoid module will be perfectly balanced and the lift perfectly vertical.

10 February 2022

Tasks in the Assembly Hall

The two main machine assembly contractors (CNPE and DYNAMIC) have learned to share tooling and common services in an efficient manner as they execute work packages under the oversight of ITER Organization and MOMENTUM (Construction Management-as-Agent) teams.

10 February 2022

Calling down

Work is underway on the second vacuum vessel sub-assembly, with technicians at every level.

03 February 2022

Working on a 2nd sub-assembly

The teams are working on the second vacuum vessel sub-assembly. In this tool we see sector #1(which will be placed next to sector #6 in the pit in position 7) and an outboard thermal shield panel on the left. The thermal shield will be rotated toward the vacuum vessel sector and attached in place.

19 January 2022

Pieces all aligned

Like Erector set or Meccano parts, components and tools for ITER machine assembly cover the floor of the vast hall that serves as an antechamber to the Tokamak pit.

17 January 2022

Second sector assembly underway

A second 440-tonne vacuum vessel sector, #1(7), is positioned vertically in the tooling for sub-assembly with other major components (a pair of vertical coils and thermal shield panels). Far to the right, the first completed sub-assembly (around sector #6) waits for transfer this month into the Tokamak pit.

03 January 2022

2 sectors of 9

One sub-assembly is ready (far end), another is in the early stages. A third vacuum vessel sector sub-assembly will be built around Korean sector #8, which will leave Hyundai Heavy Industries later this month. Nine sectors in all will form the ITER machine torus (4 from Korea and 5 from Europe).

03 January 2022

Assembly row

TWO vacuum vessels sectors are docked in Assembly Hall tooling. One has completed the pre-assembly sequence (far end); the other is at the start. Two identical sub-assembly tools were planned to keep this critical stage of machine assembly moving.

21 December 2021

Pit is ready

The 30-metre-deep Tokamak pit is ready to receive its first 40-degree vacuum vessel section. As the sections begin to fill up the space the hollow central column, equipped with ladders and access ports, will be used to reach different levels of the emerging torus.

20 December 2021

Second sector docked

Sector #1(7) has been docked in the sub-assembly tool SSAT1. Work begins now to pair the sector with approximately 880 tonnes of additional components (two magnet coils and thermal shielding), creating a perfect 40-degree section of the ITER torus.

20 December 2021

Strong back

The standing sub-assembly tool will support the weight of the 440-tonne component for several months, as thermal shielding and two toroidal field coils are attached.

20 December 2021

Transfer day

On 20 December 2021, the second vacuum vessel sector to arrive from Korea (called #1(7)) is lifted out of the upending tool and into the standing assembly tooling.

20 December 2021

Next?

Next up: the sector will be lifted out of the tool, rotated, and installed on the assembly tool we see at left.

08 December 2021

Lower slowly

Once vertical, the upending tool and its load are returned to the shop floor. The tool has been specifically designed to upend 9 vacuum vessel sectors and 18 toroidal field coils, or 27 lifts in all. This is number four.

08 December 2021

Up close

The sector is 11 metres tall ; the tool is even taller.

08 December 2021

Hold tight

The component is lashed tightly so that it doesn't budge an inch during the upending operation.

08 December 2021

Mid-air ballet

It's an industrial ballet in mid-air.

08 December 2021

Hefty

The tool weighs 250 tonnes itself. Adding the vacuum vessel sector and rigging, that's nearly 700 tonnes under the cranes.

08 December 2021

One week later

One week later, the crane rigging is altered to bring the upending tool to vertical.

08 December 2021

A busy hall

On the far end, sector #1(7) is inserted into the upending tool, right across from the tall sector sub-assembly tool that is its next destination. In the middle, two bottom correction coils are prepped for installation in the Tokamak pit. In the foreground, the central solenoid assembly platform is ready for the first module.

02 December 2021

Fine tuning

The vacuum vessel sector is now inside the upending tool. Fine-tuning of the lifting system was performed by four hydraulic ''sync hoists'' attached to a pair of load-balancing beams suspended to the crane hooks.

02 December 2021

Into its cradle

The 440-tonne sector, securely strapped to its staging platform, is lowered into the upending tool. Next week, it will be raised to vertical.

02 December 2021

Second sector on the move

Vacuum vessel sector #1(7) is on the move. On Thursday 2 December it was lifted into the upending tool. See the full story in the ITER Newsline on 6 December.

02 December 2021

Second sector in the wings

Another imminent operation at ITER: the lifting of the second Korean sector, #1(7), into the assembly tooling. The teams were able to prep this sector for lifting in half the time as the first.

19 November 2021

Sector #1(7): prep work underway

In order to support the instrumentation that monitors the main electromagnetic parameters of the plasma, several hundred welded attachments (i.e., bosses or clips) need to be precisely fitted to every vacuum vessel sector. (Pictured: Korean sector #1(7))

19 November 2021

Faster the second time around

Experience and lessons learned brought the total duration of preparation works on the second vacuum vessel sector down from 36 weeks to an expected 15 to 17 weeks.

19 November 2021

Only six more "steps"

The path to lowering the first vacuum vessel sub-assembly into the Tokamak pit was set out in 27 distinct construction work packages, and 21 of these have now been achieved. (Read more about the 27 "steps" in this article: https://www.iter.org/newsline/-/3642.) The transfer of the sub-assembly into the Tokamak pit will be a major project milestone.

18 November 2021

Next lift into pit: 1,250 tonnes

ITER's first vacuum vessel sub-assembly is nearly ready for transfer into the Tokamak pit. Together, the sub-assembly components weigh 1,250 tonnes.

15 November 2021

Awesome

Workers look small when they stand at the foot of this unique and spectacular D-shaped structure.

15 November 2021

One-ninth of the chamber revealed

Part of the scaffolding around the first vacuum vessel sub-assembly has been removed, revealing one-ninth of the ITER vacuum chamber. Follow the arrows to make out the three parts of the 1,200-tonne assembly: the vacuum vessel sector (yellow), one of two toroidal field coils (red), and the thermal shield for sector #6 (blue).

12 November 2021

Dizzying

A drone hovers over the ITER Tokamak pit and captures a dizzying array of components, tools, staging platforms and equipment. This view of the lower machine will be impossible in a few weeks, when the first vacuum vessel sub-assembly is inserted. © Les Nouveaux Médias/SNC ENGAGE

29 October 2021

Central solenoid assembly to begin in January 2022

Delivered to ITER in September, the first central solenoid module is undergoing a battery of tests and verifications—metrology, sensors, electrical insulation inspection, etc. Assembly of the 18-metre tall, 1,000-tonne central solenoid is set to begin in January 2022.

21 October 2021

Success

The lowering of the BCC/4 coil onto its temporary supports goes smoothly, thanks to detailed preparation that included metrology, reverse engineering and accurate positioning. In the final machine geometry, the correction coils will be attached to the toroidal field coil superstructure.

21 October 2021

Just a sliver of space

Final touch down is the most critical part of the lift. The "sliver" of space between poloidal field coil #5, poloidal field coil #6, lower magnet feeders, and staging platforms does not exceed 25 mm for BCC/4 (pictured) and 15 mm for BCC/5.

21 October 2021

Kidney-shaped

Correction coils are manufactured in unusual shapes to fit into the space between the poloidal and toroidal field magnets. At the bottom and the top of the machine, the coils are rectangles that curve inward to espouse the torus shape of the vacuum vessel.

21 October 2021

Teamwork

ITER Organization teams are working with the Tokamak Assembly Contract (TAC1) consortium CNPE for the correction coil lift operations. See more on assembly contractors here: https://www.iter.org/construction/TokamakAssembly

21 October 2021

First correction coil lifted

The lift operation for correction coil BCC/4 gets off to a start at 10:30 a.m. on 21 October. The total load under the crane is 5.3 tonnes including lift accessories.

21 October 2021

Second tool enters action

On the sector sub-assembly tool #2 (SSAT2), we are counting down the days until the first sub-assembly (built around vacuum vessel sector #6) is transferred to the Tokamak pit. Meanwhile, on SSAT1, assembly contractors have mounted the inboard segment of the thermal shield. On this tall tool, a sub-assembly unit will be built around vacuum vessel sector #7.

20 October 2021

First correction coils

Two out of six bottom correction coils have completed site acceptance tests are are in line for pit insertion. The Chinese Domestic Agency is supplying 18 correction coils in all (six bottom, six side and six top).

07 October 2021

Assembly precision

The elements of the first vacuum vessel sub-assembly are positioned precisely relative to one another. To the right, the bottom of one of the toroidal field coils (TF13); in the centre, the much thinner silver-plated thermal shield; and to the left, the opening of the vacuum vessel sector lower port stub extension.

05 October 2021

Sub-assembly #1: final alignment achieved

Final alignment has been achieved for the first building block of the ITER plasma chamber—four major components, totalling 1,250 tonnes, have been aligned to within 1 mm of tolerance in the radial, toroidal and vertical directions. (Picture taken inside of the sub-assembly group.)

05 October 2021

New thermal shield set

Contractors have unpacked the three thermal shield panels that will be mounted onto vacuum vessel sector #1(7)—the second sector to be equipped. (Pictured: the inboard sector.) All nine sets of vacuum vessel thermal shielding are on site. © Christian Luenig (www.arbeitsblende.de)

01 October 2021

Hidden corridor

To exit the ground floor of the Tokamak pit, you have to pass under poloidal field coil #5. © Christian Luenig (www.arbeitsblende.de)

29 September 2021

Ring coil PF5 is in place

The coil has now reached its "parking position," where it will remain for a few years. When all vacuum vessel sectors are in place, it will be raised approximately 1.5 metres to its permanent position.

16 September 2021

A pause for metrology

Part of the way down, the load is paused in order for metrologists to take measurements. It must be positionned at the bottom within a few millimetres of tolerance.

15 September 2021

Altitude 35 metres

The coil is now approximately 35 metres above its final position. Its diameter is just a few centimetres smaller than the lower cryostat thermal shield that is visible (wrapped in protective pink plastic) at the bottom of the pit.

15 September 2021

Another major magnet installed

Right on time, the assembly teams lower poloidal field coil #5 into the Tokamak pit. This magnet, which is captive under the machine, needed to be in place before the first vacuum vessel sub-assembly is lowered late next month.

15 September 2021

Created on site by Europe

Poloidal field coil #5 is the first magnet to exit the Poloidal Field Coils Winding Facility, a production facility created on site by the European Domestic Agency for the realization of four of the five ring-shaped magnets under its responsibility. (The fifth, poloidal field coil #6) was produced at the Chinese institute ASIPP under an agreement with Europe.)

15 September 2021

Planarity check

Poloidal field coil #5: Lifting and positioning a 17-metre-in-diameter steel coil demands a perfect balancing of the lifting hooks and a constant check for planarity.

15 September 2021

Early morning briefing

Approximately 20 workers from the machine assembly consortium CNPE, two crane operators and four ITER Organization supervisors were involved in the operation.

15 September 2021

Home at last

The first central solenoid module to arrive on site enters the antechamber of the Assembly Hall, where it will be stored until the second module arrives.

09 September 2021

Using the column for access

At the base of the central column tool, the first work platform has been installed. Platforms will be installed at three other levels, with access possible through the hollow interior of the column (equipped with ladders).

08 September 2021

Unpacked

The latest vacuum vessel sector to arrive at ITER—sector #1(7)—has been positioned in the Assembly Hall and unwrapped.

07 September 2021

Good fit

The test operation demonstrated that the docking and bolting of the test beam fell within the required tolerances.

07 September 2021

Preparing for a big lift next month

The first vacuum vessel sector should be ready for transfer to the pit late October, fully assembled with its thermal shielding and two toroidal field coils. It will travel into place under a radial beam that will brace its its weight between the column and the wall. In early September, this docking operation was tested without load.

07 September 2021

A spaceship?

The shape of an in-pit radial beam is strongly evocative of slim spaceship—the bow turned toward its destination, an upper deck gangway, and openings in its hull like rocket exhausts.

07 September 2021

First sub-assembly underway

The assembly teams are creating the first vacuum vessel sub-assembly in one of the tall tools in the Assembly Hall. Vacuum vessel sector #6, seen from below covered by its shiny thermal shield, will be paired with toroidal field coils TF11 (left) and TF12 (right). The completely integrated unit, weighing 1,200 tonnes, will be lowered into the Tokamak pit in late October.

07 September 2021

The antechamber of the tokamak

Before being assembled in the Tokamak pit, all large components are brought through this space: the ITER Assembly Hall. Their sojourn in this space can be long or short, depending on the number of pre-assembly activities required to prepare the components for lifting.

07 September 2021

Central column

A central column is being erected in the centre of the Tokamak pit. It will help support the vacuum vessel sector sub-assemblies as they are welded together.

01 September 2021

Rotation is next step

For now, this D-shaped magnet coil (left) is supported from below. Once it is rotated to the vacuum vessel sector (right) and attached, the load can be transferred.

30 August 2021

Revealed

The metal housing is lifted and ... voilà! ... the 440-tonne sector is revealed.

30 August 2021

Inspection underway

Delivered on Friday 27 August, sector #1(7) was unpacked the next day. In this image, members of the vacuum vessel team are carrying out a first visual inspection prior to removing the component's protective plastic wrapping.

30 August 2021

Second vacuum vessel sector received

Vacuum vessel sector #1(7) from Korea enters the Cleaning Facility. It is just a few hundred metres from its final destination.

27 August 2021

Assembling a puzzle

A vacuum vessel sector sub-assembly tool is photographed from an overhead crane. All the pieces are in place to assemble the first section of the ITER vacuum vessel.

24 August 2021

Shiny surfaces

If you look closely into this V-shaped tool, you'll see the components that must be associated: the triangular form of the vacuum vessel sector (centre, shiny) already covered in panels of thermal shielding, and toroidal field coils on wings to either side. At the top of the image, poloidal field coil #5 stands ready for installation in the pit.

24 August 2021

Second vertical coil delivered to tool

To the right of the image, the newly installed toroidal field coil. To the left, vacuum vessel sector #6. (A second vertical coil is out of sight to the left.)

12 August 2021

Ready for coil number 2

Two days after the transfer of coil TF12 to the standing tool, its twin—TF13—was raised to vertical and delivered to the opposite wing. Vacuum vessel sector #6 now has a toroidal field coil on each side.

12 August 2021

From one tool to the other

Since 15 June, this toroidal field coil had been stored vertically on one of the wings of SSAT1 (the first vacuum vessel sector sub-assembly tool to be erected in the Assembly Hall). On 10 August, it was moved by overhead crane to the SSAT2 tool, where teams are preparing to create the first vacuum vessel sub-assembly.

10 August 2021

Vertical ballet

Toroidal field coil #12 (TF12) is rotated in mid-air to approach its final destination on the wind of the standing tool in the proper position.

10 August 2021

Horizontal coil PF5 ready for positioning

A major lift operation will take place in mid-September, as the second poloidal field coil (PF5, pictured) is installed in the Tokamak pit.

10 August 2021

Vertical coil moved into place

Toroidal field coil #12 (supplied by Japan) is moved out of temporary storage on one standing assembly tool and into the other, where all the action is ready to begin. To form a sub-assembly ready for installation in the machine pit, a vacuum vessel sector must be pre-assembled with two toroidal field coils and panels of thermal shielding.

10 August 2021

Second ring coil in line for installation

Manufactured on site by Europe, poloidal field coil #5 left the production line in April. The component was three and a half years in the making. On 26 July 2021, it was brought into the Assembly Hall, to be prepped for installation in the Tokamak pit.

26 July 2021

Next major component to be installed

A lead actor enters the stage: poloidal field coil #5, 17 metres in diameter, is one the six ring-shaped coils required for the machine.

26 July 2021

A quick swap

The overhead cranes of the Assembly Hall were required to move this toroidal field coil (TF3, from Europe) from its transport frame to a storage frame.

12 July 2021

First pre-compression rings installed

A set of three spare pre-compression rings made of glass fibre/epoxy composite are installed in the Tokamak pit on Thursday 8 July. Two other sets of three rings will tightly hold the toroidal field coils at top and bottom with a radial force of 7,000 tonnes per coil to push back against expansion forces during operation.

08 July 2021

Tight space

The set of three spare pre-compression rings was installed in the tight space between the bottom cylinder of the central column tool and the recently installed poloidal field coil #6.

08 July 2021

The pit, early July

Sixteen of the eighteen toroidal field coil gravity supports are in place in a circle on the cryostat base. Next to be installed? A set of three pre-compression rings around the central column.

02 July 2021

Sub-assembly progressing

In the Assembly Hall, the first vacuum vessel sector sub-assembly operation is underway. On the left tool, a vacuum vessel sector has been paired with thermal shielding. On the right, one D-shaped toroidal field coil waits to be transferred over. (Another is ready for vertical upending and installation.) A sub-assembly marries one sector, inboard and outboard thermal shield panels, and two toroidal field coils.

02 July 2021

Creating a "sub-assembly"

This coil, TF13, will join TF12 on the sector sub-assembly tooling to be matched with vacuum vessel sector #6 and thermal shielding. Both coils were supplied by Japan.

02 July 2021

Musical chairs

A toroidal field coil (TF13) lays horizontal on a frame in the Assembly Hall. Soon, it will be moved to the upending tool to be raised to vertical.

02 July 2021

Preserving all installed components

Preservation activities are defined for each component that needs to be maintained in good condition prior to entering service. In this photo, a worker performs a "white cloth test" to check for moisture on a cryostat support bearing during a preservation inspection. (Find out more at: https://www.iter.org/newsline/-/3630)

28 June 2021

Rotated inward

The outboard thermal shield sections have been rotated in by the tooling, and they match perfectly. (Photo courtesy of Chang Hyun Noh.)

26 June 2021

Seen from the back

A 40-degree sector of the ITER vacuum vessel is photographed in the sub-assembly tool from behind. Two outboard panels of thermal shielding are ready to be rotated inward and affixed, perfectly matching the shape and openings of the sector. (Courtesy of Chang Hyun Noh.)

23 June 2021

From below

Seen from under the sector. The right and left outboard sectors are already attached on the wings of the tool; they will be rotated inward to meet and match perfectly, leaving no part of the vacuum vessel visible.

21 June 2021

Thermal shield installed

You have to look twice to see it: the inboard thermal shield section has been clamped to vacuum vessel sector #6. Only its colour, shiny silver, permits us to distinguish it from the background grey of the vacuum vessel.

21 June 2021

Specialized tool required

The thermal shield is designed to fit like a glove. Little by little, the tool introduces the inboard panel behind the vacuum vessel.

21 June 2021

Smooth

The operation went smoothly, with no show-stopper, no physical mismatching, and no major adjustments required. It was an important rehearsal for the identical sequences to follow. In only two weeks, TF13 (also from Japan) will follow the same path.

15 June 2021

First toroidal field coil in tooling

In a series of operations that started on Wednesday 9 June and concluded six days later, TF12 was successfully attached to the left wing of one the twin sector sub-assembly tools (SSAT-1). The 320-tonne coil will be moved to SSAT-2 in about a month for the start of pre-assembly operations with vacuum vessel sector #6 (visible to the far right).

15 June 2021

Crossing the Hall

Toroidal field coil #12 (supplied by Japan) crosses the Hall to be installed on the left wing of the first sector sub-assembly tool (SSAT-1). The component will remain in this temporary location for about a month, before it is moved to the other sector sub-assembly tool (SSAT-2) for the actual pre-assembly operations.

15 June 2021

Ready to remove

Time to lift the 320-tonne vertical coil from its upending frame and transfer it over to one of the sector sub-assembly tools on the opposite side of the Hall.

15 June 2021

The team in charge

Responsible for the operation today is the DYNAMIC SNC consortium (Ansaldo Nucleare; Endel Engie; Orys Group ORTEC; SIMIC; Ansaldo Energia; and Leading Metal Mechanic Solutions SL). As TAC-2 contractor (for Tokamak Assembly Contract 2) for the ITER Organization, DYNAMIC is in charge of the assembly of the main vessel and ports, sector sub-assembly with toroidal field coils and vacuum vessel thermal shielding, and welding.

15 June 2021

Next in line

A second toroidal field is ready to enter the Assembly Hall: TF11 from Japan. © Les Nouveaux Médias/SNC ENGAGE

15 June 2021

Satisfaction

The team can be satisfied with work well done. The next step is to "detach" toroidal field coil #12 from the upending tool and perform the balancing of the load under the cranes, before it is moved to the sector sub-assembly tooling.

09 June 2021

First of 18

Eighteen "D"-shaped toroidal field magnets placed around the vacuum vessel produce a magnetic field whose primary function is to confine the plasma particles.

09 June 2021

For the first vacuum vessel sub-assembly

Seventeen metres tall and 9 metres wide, this D-shaped coil (TF12, procured by Japan) is one of two that will be matched with a 40-degree sector of the ITER vacuum vessel. Sector #6 is already in the SSAT assembly tooling; TF12 will be transferred to the tooling next week.

09 June 2021

Watching from below

Watching as the 200-tonne upending frame and its 360-tonne load are raised to vertical.

09 June 2021

Let's go

By coordinating the cables of the four lift points, the overhead crane operators first lift the load and then start to tilt it.

09 June 2021

Ready to go

The teams are ready to perform the first "upending" of a D-shaped toroidal field coil (TF12). The upending tool (light grey) can handle both vacuum vessel sectors and vertical coils.

09 June 2021

A vast hall

The upending tool is located in the middle of the Assembly Hall, not far from the sector sub-assembly tools.

09 June 2021

Near ready

This correction coil feeder element is already in the lift frame that will be used for its transfer into the pit.

09 June 2021

Temporary rest area

The newly arrived load is transferred to a temporary laydown area. Later, in the order determined by assembly sequences, it will be transferred to the Tokamak pit.

09 June 2021

Up it goes

The new feeder element (wrapped in silver) and its transport frame are lifted off the transporter. In the foreground, another (unwrapped) feeder component awaits its turn in the assembly pit.

09 June 2021

Points d'attache

Technicians attach crane hooks to the transport frame in order to lift the component and free the modular transporter.

09 June 2021

Open sesame

The massive doors of the Assembly Hall open to admit a semi-circular feeder component on its self-propelled modular transporter.

09 June 2021

Stacking rings

Assembly contractors are preparing for the lift of two sets of three pre-compression rings. © Les Nouveaux Médias/SNC ENGAGE

08 June 2021

Bottom to top

ITER machine assembly is proceeding from bottom to top. After the 1,250-tonne cryostat base comes: the lower cryostat components; nine large, 40° vacuum vessel sectors (pre-assembled with thermal shield panels and a pair of toroidal field coils); components at the top of the machine; and finally the cryostat lid.

04 June 2021

Looking like microwave ovens

Two "front full" support thermal shield panels are in place in front of the toroidal field coil gravity supports. A "front open" panel will be precisely fitted between them. The system is designed to shield the magnets at cryogenic temperature from the warmth coming from the cryostat base and transmitted by the gravity supports.

04 June 2021

A unique place

Nothing in the world remotely resembles the ITER "assembly pit." What we see here are the first steps of a prodigious undertaking: the construction, from the bottom up, of the most complex machine ever designed.

04 June 2021

It's happening in the pit

The structure to the left of this image is one of the six temporary supports for the 17-metre-in-diameter poloidal field coil #5 (PF5), which is scheduled for installation in late July/early August. To the right, the side correction coil feeder rests in a temporary position; later, it will be lifted several metres to its final location.

04 June 2021

Managing a wide temperature gradient

Gravity supports create the bridge between the toroidal field coils operating at 4 K (minus 269 °C) and the cryostat base at room temperature (approximate). This makes for a huge temperature gradient that must be smoothly distributed throughout the 2.65-metre-tall, 20-tonne component.

04 June 2021

Limited space

The ITER Tokamak pit is alive with activity as workers, tools and components compete for limited space. Coordination is paramount.

04 June 2021

Thermal insulation

Thermal insulation between the different components of the ITER Tokamak is paramount. Here, workers prepare one of the 18 "support thermal shield" panels that will be fitted tightly to the massive toroidal field coil gravity supports. Each silver-plated panel measures approximately 1.6 m by 3.3 m and weighs 730 kg.

04 June 2021

Coil meets frame

The operation goes smoothly, as the 360-tonne magnet coil is positioned on its support frame.

21 May 2021

17 metres

When raised to vertical, the 360-tonne toroidal field coils will stand 17 metres tall.

21 May 2021

One to another

At the entrance of the Assembly Hall, a "swap" is performed: toroidal field coil #8, from Japan, is transferred from its travel frame (right) to a temporary support frame (left) for storage.

21 May 2021

Preparing the transfer

The teams meet ahead of the transfer operation, which is carried out by one of the two 750-tonne overhead cranes in the Assembly Hall.

21 May 2021

Knocking at the door

Toroidal field coil #13 (from Japan) has been unwrapped in the Cleaning Facility. It will be the second coil mounted on the sector sub-assembly tooling, joining vacuum vessel sector #6 and pairing with toroidal field coil #12.

21 May 2021

27 assembly-phase lifts

The upending tool will enter into action 27 times during ITER assembly (not counting lift tests) in order to upend 18 toroidal field coils and 9 vacuum vessel sectors.

18 May 2021

How to create a sector sub-assembly

Two toroidal field coils as well as panels of thermal shielding must be associated with each vacuum vessel sector before the new unit, call a sector sub-assembly, can be transferred to the Tokamak pit. (In the background, we can see sector #6, from Korea, already in the sector sub-assembly (SSA) tooling.)

18 May 2021

Upending tool in action again

This time, the upending tool will secure and raise to vertical one of the D-shaped toroidal field coils--TF12 from Japan. Once vertical, the coil will be installed on a giant sector sub-assembly tool in the Assembly Hall, to be paired with the first vacuum vessel sector.

18 May 2021

Semi-circular feeder

On 15 May 2021, this 10-tonne circular feeder was inserted in the assembly pit. This in-pit component will connect to a cryostat feedthrough in order to deliver electrical power to the six side correction coils located at the mid section of the machine.

15 May 2021

Teams prepare ITER games?

Arranged unexpectedly in a configuration that can only remind us of the Olympic Games, six pre-compression rings in the ITER Assembly Hall are being prepped for installation.

26 April 2021

4 mm of tolerance

The rotating mechanism of the dual crane heavy lifting beam (in yellow) is clearly visible in this image of the PF6 coil arriving at the bottom of the assembly pit. The coil is installed to within 4 mm of tolerance.

21 April 2021

Nearly there

PF6 slowly arrives at its destination. The coil will remain on temporary supports until the vacuum vessel has been assembled and welded; then, it will be anchored to the toroidal field coil superstructure.

21 April 2021

First ITER magnet lowered into pit

This 400-tonne component—poloidal field coil #6 (PF6)—is the first superconducting magnet to enter the Tokamak pit. It will rest on temporary supports until the vacuum vessel is assembled and welded; at that point PF6 can be adjusted into its final position.

21 April 2021

25 metres overhead

Ring magnet PF6 travels at a cruising altitude of 25 metres. Eight hours are required for the installation operation on 21 April 2021.

21 April 2021

Just passing through

On its way to the assembly pit the poloidal field coil passes vacuum vessel sector #6, safely docked in one of the sector sub-assembly tools.

21 April 2021

Weighty

On the screen in red flashes the weight under one of the four crane hooks. The total load was approximately 480 tonnes (330-tonne coil plus rigging).

21 April 2021

Last check

The journey is not complete yet. Operators check the coil's position as it hovers 10 centimetres above the temporary supports.

21 April 2021

Lifting off

Lift-off begins. One day earlier, pre-lift trials had been run to assess the risk of not compensating the slight imbalance in the component's centre of gravity caused by a one-tonne feeder on one side. The slight tilting of the coil did not exceed one degree and remained within tolerance.

21 April 2021

Lifting attachment

Used in January for the installation of the lower cryostat thermal shield (https://www.iter.org/newsline/-/3547), this ring-shaped lifting attachment will serve next for the installation of ring-shaped in-cryostat feeders. For the moment it is stored in the Assembly Hall.

20 April 2021

Europe completes poloidal field coil #5

On Friday 16 April, the first ITER ring magnet to be manufactured by European Domestic Agency contractors on site—poloidal field coil #5 (PF5)—has been moved into temporary storage to await assembly.

16 April 2021

State of play in the pit (mid-April 2021)

This diagram identifies the components that are visible on the floor of the Tokamak pit in mid-April 2021. For more information see: https://www.iter.org/newsline/-/3593.

15 April 2021

Final position

Seen from below, the component is in its final position, supported from above by a radial beam (soon to be detached from the crane) and from below by a pillar under the lower port stub extension.

06 April 2021

From above

Sector #6 is inserted from above into the V-shaped sector sub-assembly tool.

06 April 2021

Without a hitch

The upending, transfer and tool installation sequence performed on vacuum vessel sector #6 will be repeated eight other times. The first operation was prepared carefully, and went off without a hitch.

06 April 2021

To the end of the building

On Tuesday 6 April, sector #6 was removed from the upending tool and carried by overhead crane to the end of the Assembly Hall and sector sub-assembly tool #2. Several bespoke attachments interfaced between the crane and the component.

06 April 2021

Transferred to SSAT tool #1

The first 440-tonne vacuum vessel sector (#6 from Korea) has been transferred to sector sub-assembly tool (SSAT) #1, closest to the Tokamak pit. Two identical tools stand side by side in the Assembly Hall to double the speed at which vacuum vessel sub-assemblies can be created.

06 April 2021

Mammoth

The double-walled, D-shaped sector is 13.8 metres tall, 6.6 metres deep, and 7.8 metres wide.

06 April 2021

A strong base for a heavy task

On 27 March, the teams installed the bottom cylinder of the in-pit assembly tool. With a central column and radiating beams braced against the pit walls, the in-pit column tool will support all nine sectors of the vacuum vessel as they are welded together.

27 March 2021

Hollow, but reinforced

The central column is hollow (although heavily reinforced with ribbing). Cat ladders and port holes will allow access to different levels of the vacuum vessel during assembly.

27 March 2021

Vertical

For the first time of its existence, the 440-tonne component is in a vertical position ... and the observer can truly measure the size of the ITER plasma chamber.

26 March 2021

Success!

The first "upending" operation is successfully performed on sector #6 on 26 March 2021. The vacuum vessel sector, now vertical, will soon be mounted on specialized tooling in the Assembly Hall.

26 March 2021

Mid-air

The tilt operation took place mid-air. At one point, the component was nine metres overhead.

26 March 2021

It takes a team

Personnel from the Dynamic consortium (machine assembly), crane operators from Foselev, security experts from APAVE, and ITER construction team members were all involved in the successful upending operation for sector #6.

26 March 2021

Ring magnet PF6 enters Assembly Hall

Poloidal field coil #6 (PF6) is the second smallest of the ITER ring magnets in terms of diameter (10 metres) but the first in the assembly sequence of the ITER Tokamak. It will be lowered onto temporary supports at the bottom of the Tokamak pit in April.

26 March 2021

Waiting in line

Two massive machine components are waiting to enter the Assembly Hall. Left: a 360-tonne vertical coil, TF12; right: a 440-tonne ring magnet, PF6.

26 March 2021

The very centre

Workers stand in the very centre of the Tokamak pit, where the central solenoid magnet will be installed late in Assembly Phase 1. Before then, though, a tall column tool will brace the vacuum vessel sectors as they are installed and welded. © Christian Luenig (www.arbeitsblende.de)

25 March 2021

Assembly well

ITER will be the first tokamak completely integrated into the surrounding building. The 23,000-tonne machine will be assembled here, in the 30-metre-deep Tokamak pit. © Christian Luenig (www.arbeitsblende.de)

25 March 2021

Strong hands

A huge hook has just disengaged from a load deposited in the Tokamak pit. The back-and-forth ballet of the overhead cranes is accelerating. © Christian Luenig (www.arbeitsblende.de)

25 March 2021

Machine assembly partners

The ITER Organization is collaborating with two consortia for the assembly of the core machine: the CNPE Consortium (China Nuclear Power Engineering; China Nuclear Industry 23 Construction Company Ltd.; Southwestern Institute of Physics; Institute of Plasma Physics, Chinese Academy of Sciences ASIPP; and Framatome) and the DYNAMIC SNC consortium (Ansaldo Nucleare; Endel Engie; Orys Group ORTEC; SIMIC; Ansaldo Energia; and Leading Metal Mechanic Solutions SL). See this page for more information about what each group is responsible for: https://www.iter.org/construction/TokamakAssembly.

24 March 2021

Coil enters assembly antechamber

This 360 magnet coil—toroidal field coil #12, from Japan—is leaving a temporary storage facility and entering the Cleaning Facility.

22 March 2021

Bird's eye view

A bird's eye view of the assembly and installation projects running in parallel in the ITER Assembly Hall. Top right: vacuum vessel sector #6, lashed to its frame, has been positioned in the upending tool; bottom right: pre-compression rings await their turn in the assembly pit; bottom left: the base cylinder of the in-pit assembly tool, ready for lifting; top left: on a red stand, the radial beam that will attach to the top of the vacuum vessel sector once it is lifted to its vertical orientation.

22 March 2021

Big lift to come

The assembly teams are preparing the overhead cranes, and all their interfacing parts, for the next big lift: bringing the first 440-tonne vacuum vessel sector from horizontal to vertical.

22 March 2021

Upending operation

This specialized upending frame will be used to raise two types of large components—vacuum vessel sectors (440 tonnes) and toroidal field coils (360 tonnes)—from their horizontal delivery configuration to vertical for subsequent installation on the sector sub-assembly tools. The "tilt" operation is carried out in coordination with the overhead cranes.

21 March 2021

First element of the central column

Close to 6 metres tall and weighing approximately 70 tonnes, this is the first segment of the in-pit column tool, the bottom cylinder. Hollow inside, it will permit access to different levels of the vacuum vessel during in-pit welding operations. Four other segments will follow to build the full column.

10 March 2021

Concentric circles of support

Half of the toroidal field magnet supports (covered in yellow) have been installed in the pit. Anchored in a circle to the cryostat base, they will support the outer edge of each toroidal field coil.

10 March 2021

Shear keys

At the bottom of the pit, the assembly teams are preparing for the installation of a tall central column, part of the in-pit assembly tool that will support the vacuum vessel during welding. The first segment of the column, the lower cylinder, will be anchored to the concrete basemat through these four shear keys.

10 March 2021

Little "bosses"

Approximately 700 ''bosses'' have been welded to the outer skin of vacuum vessel sector #6 in precise locations, for the attachment of instrumentation, instrumentation cables, and cable trays. Over the workers' heads are some of the magnetic sensor cases, attached with four ''bosses'' each; elsewhere, we see the routing of cables and instrumentation wires.

10 March 2021

Prepping the toroidal field coils

A pair of toroidal field coils supplied by Japan is being prepped for pre-assembly. The process adds approximately 10 tonnes of equipment, some of it temporary, to their already considerable mass.

06 March 2021

Sort and connect

The ITER Tokamak is an experimental machine whose parameters will be closely monitored by a vast array of diagnostics devices. Sorting and connecting the low-voltage cables that transport data from sensors on the toroidal field coils is a delicate operation that is performed during the assembly prep works.

06 March 2021

Preparing for lift off

Strong orange lashing lines will help to keep vacuum vessel sector #6 securely attached to its lifting frame during the 90-degree upending procedure.

02 March 2021

440 tonnes

Planned for mid-March, the first upending operation will be quite spectacular. Once raised to vertical, this 440-tonne vacuum vessel sector will stand just over 11 metres tall.

02 March 2021

Keeping clean

A close-up of the lower cryostat work area. A strict cleanliness protocol is in effect, to keep dust and sub-microscopic particles off of the components.

02 March 2021

Pre-compression rings: preparing to install six

Metrology operations are underway on the first of six pre-compression rings to be positioned in the assembly pit at the end of the month. The rings have an inner diameter of 5 metres.

26 February 2021

A busy month

March will be a busy month in the assembly theatre. In every corner of the vast Assembly Hall, teams are preparing for the upcoming operations (the upending of the first vacuum vessel sector, the installation of part of the in-pit column tool, the installation of the first pre-compression rings...).

26 February 2021

Ring game

Seen on the shop floor: six pre-compression rings as well as their lift tool and a seventh test coil.

26 February 2021

Filling up

The lower part of the assembly pit is getting more crowded by the day. On the rim of the cryostat base (the "pedestal"), five toroidal gravity supports are now installed. At the bottom level, six temporary supports for poloidal field coil #6 are arranged in a perfect circle. In the middle, drilling is underway to prepare for the bolting of the 600-tonne "central column" on to a massive circular embedded plate.

26 February 2021

Inside sector #6

Stub keys and flexible support housings dot the inner surface of vacuum vessel sector #6. Flexible support cartridges will lock into these housings and act as bolts securing the blanket modules to the vacuum vessel. This massive component is now ready to be upended and positioned on one of the twin giant sector sub-assembly tools.

26 February 2021

Perfect alignment

Perfect alignment between two vacuum vessel thermal shield outboard panels was achieved during recent alignment tests.

26 February 2021

Lashed tightly

Vacuum vessel sector #6 is tightly lashed to its support frame. It will lifted and placed inside the upending tool on its frame, and then lifted to vertical. © Les Nouveaux Médias/SNC ENGAGE

26 February 2021

Not so small

The man in the middle of the image helps us to put the size of the temporary supports for poloidal field coil #6 into perspective. They are quite large ... and strong enough to support 400 tonnes.

23 February 2021

Practising a major operation

Dummy loads have been transferred from the upending tool to one of the sector sub-assembly tools. The assembly contractors are preparing and practicing for the upending of vacuum vessel #6 next month.

18 February 2021

Temporary magnet supports

A new circle is being formed by temporary supports being installed for poloidal field coil #6. In April, the 400-tonne magnet will be lowered onto these supports, where it will remain until the completion of vacuum vessel assembly. The wider circle, in pink, is the lower cryostat thermal shield, which was installed in January 2021. See: https://www.iter.org/newsline/-/3547.

15 February 2021

Close up

A close up of the support units for poloidal field coil #6 that have been bolted to the cryostat base. Each of the nine supports weighs approximately 5 tonnes and contains vertical actuators.

13 February 2021

Group visit

A group of senior managers makes a tour of the pre-assembly activities underway in the Assembly Hall.

12 February 2021

SSAT tool #2 in action

Thermal shield fitting tests are being carried out on sector sub-assembly tool (SSAT) #2. The outboard panels of vacuum vessel thermal shielding were first mounted on the wings of the tool; then, the wings rotated slowly inward to test the alignment of the panels. Metrology is underway.

12 February 2021

Before rotation

The outboard thermal shield sectors have been mounted on the tools and a last metrology session is underway before the components rotated inward.

11 February 2021

PF6 enters an ITER storage facility

The coil was transferred from the European coil winding facility on site to an ITER storage facility to be prepared for assembly.

27 January 2021

First poloidal field coil handed over

On 27 January 2021, the first of six poloidal field coils is handed over to the ITER Organization by the European Domestic Agency, Fusion for Energy. Poloidal field coil #6 (PF6) is a 400-tonne magnet that will be the first to be assembled into the ITER machine pit.

27 January 2021

Out in the galleries

The coil terminal box is the part of the magnet feeder that sits farthest from the machine core. Nine metres in length, shaped like a shipping container, the box houses warm-to-cold electrical transition equipment, remote control helium supply valves, and sensors for coil instrumentation.

26 January 2021

Roll it in

This backend feeder component has been lowered to B2 basement level in the Tritium Building and will now move on rollers to its final position.

26 January 2021

Heading in

The load is seen here as it approaches an opening on the Tritium Building side of the Tokamak Building. Twenty-one feeders will be situated at the bottom of the machine, and another 10 at the top.

26 January 2021

Magnet feeder segment installed in Tritium Building

On 26 January 2021, the coil terminal box serving toroidal field coils #12 and #13 is lifted and moved inside the basement of the Tokamak Building. Each magnet feeder comprises three elements: a coil terminal box, a cryostat feedthrough (segment passing through the bioshield and cryostat) and an in-cryostat feeder (segment connecting to the magnets). See more at: https://www.iter.org/newsline/-/3564

26 January 2021

Like a glove

The lower cryostat thermal shield, partially draped in pink cloth, fits the depression of the cryostat base like a glove.

20 January 2021

Another shiny element

Another element of thermal shielding—this time the inboard shielding element for vacuum vessel sector #6—is being prepped in a laydown area in the Assembly Hall.

20 January 2021

Intricate

Delicate cooling pipes snake along the outer surface of the inboard sector of vacuum vessel thermal shielding.

20 January 2021

Gravity supports: first unit

The first toroidal field coil gravity support is installed on the pedestal of the cryostat base. It stands 2.65 metres tall.

15 January 2021

Well done

As the load is transferred from the crane to an array of hydraulic jacks, a full-day operation comes to an end. A few more adjustments ... then final metrology ... and the day can be declared a success.

14 January 2021

Corrected!

After a bit of rope pulling to realign the load, the final descent can begin. The temporary rails (in grey against the silvery backdrop of the component) are now ready to slide into the tower-like alignment tools all the way to the bottom of the pit. The protruding bolts of the gravity support (left) were passed without incident.

14 January 2021

Realignment needed

The lower cryostat thermal shield is now well engaged in the assembly pit. A slight rotation has been identified and re-alignment will be necessary before the component engages its final descent.

14 January 2021

Ready for lowering

The component has travelled the length of the assembly theatre and is now positioned right above the pit. Two alignment tools, visible at the bottom of the large circular opening, will guide its final trajectory.

14 January 2021

Close

The component's trajectory brings it to within a few metres of the vacuum vessel sector assembly tools (at left). A team member is stationed at the top of one tool to keep a watchful eye.

14 January 2021

Travelling 100 metres

The 50-tonne lower cryostat thermal shield travelled approximately 100 metres to the Tokamak pit at a cruising altitude of 23 metres.

14 January 2021

Attached to a "strong back"

Attached to its ''strong back,'' the 50-tonne lower cryostat thermal shield has reached cruising speed (2 metres/minute). Its silvery surface reflects the colours, lights and distorted shapes of the environment.

14 January 2021

Up it goes

A few minutes after take-off, the component has reached its cruising altitude of 23 metres and is now aligned with its destination—the mouth of the assembly pit at the opposite end of the assembly theatre.

14 January 2021

One hook, 18 attachment interfaces

Attached to the overhead crane by a single hook, the "strong back" is connected to the thin component (10 millimetres) by way of 18 attachment interfaces equally distributed around its circumference. This type of rigging is designed to provide both rigidity and stability.

14 January 2021

New tests

A new series of tests is underway on the upending tool.

13 January 2021

Tall gravity supports: in line for installation

Eighteen of these toroidal field coil gravity supports must be positioned on the cryostat base. This one is about to be transferred into the Tokamak pit.

12 January 2021

Practicing

By overhead crane, the teams are transferring two dummy loads (representing approximately 700 tonnes) to the tool in its upright position, practicing for when the upending tool will handle some of ITER's heaviest components: toroidal field coils or vacuum vessel sectors.

11 January 2021

Two segments of the thermal shield are mounted

With two outboard thermal shield panels now mounted on one of the giant pre-assembly tools, thermal shield assembly trials can begin.

08 January 2021

One for the road ...

The last 2020 photo of the ITER Tokamak pit.

16 December 2020

Soon: installation of the lower cryostat thermal shield

Inside of the Tokamak pit, three tower-like alignment tools have been installed for the installation of the lower cylinder thermal shield.

15 December 2020

Cable stretching

New cables on the 750-tonne overhead cranes are prepared for use through some "stretching" exercises.

12 December 2020

Advancing carefully

The Larsen & Toubro/MAN Energy Solution teams continue to weld the cryostat base and lower cylinder together in the Tokamak pit. It is a precise and careful job, which is carried out by highly qualified technicians.

12 December 2020

Cooling manifold installation

On the inner surface of the lower cryostat thermal shield, workers have begun installing cooling manifold pipes.

07 December 2020

Radial beams

One of the nine radial beams that will support the vacuum vessel sectors are they are loaded onto the assembly tooling, and support the full vacuum vessel assemblies as they are transferred and installed in the pit.

04 December 2020

First component upended

A panel of outboard thermal shield for vacuum vessel sector #6 has been installed on one of the sector sub-assembly tools. For the giant tool, it represented the first ''embrace'' of an actual machine component.

25 November 2020

Lift frame goes along

A specially designed frame accompanied the thermal shield panel during the lift. Both thermal shield and lifting frames are supplied to the ITER Project by Korea.

25 November 2020

A protective "shell"

The vacuum vessel thermal shield is like a shell that encloses the vacuum vessel and protects the magnetic system from thermal radiation. At the pre-assembly stage, each vacuum vessel sector will be fitted with the three panels of thermal shield: two outboard (left and right) and one inboard.

25 November 2020

Seen from the top

This picture is taken from the top of the tool, as the thermal shield panel and its structure are "docked."

25 November 2020

By zone

From above, we have a clear view of the different work zones of the Assembly Hall. The component the furthest from the Tokamak pit (the lower cylinder thermal shield, top) will be the next one installed.

23 November 2020

Inside and outside

All kinds of activity is underway to prepare the first vacuum vessel sector for pre-assembly.

23 November 2020

Up in the rafters

Taken from a height of approximately 55 metres, this photo captures the crane hall of the Tokamak Building and the deep machine assembly well.

23 November 2020

Fearless photographer

The ITER photographer climbed the equivalent of 20 stories to get this comprehensive shot of pre-assembly activities underway.

23 November 2020

Chunky accessories

A huge crane requires huge accessories. These are some of the attachments of the ITER bridge cranes.

17 November 2020

Lying in wait

The two toroidal field coils received from Japan will be needed next year in the first vacuum vessel sub-assembly to be mounted on the giant standing tools in the Assembly Hall. Until then there is plenty to do: leak testing the welds in the helium piping and adding handling and pre-assembly equipment.

17 November 2020

720 tonnes

Two 360-tonne dummy loads have now been loaded onto the upending tool for trials that are preparing for the first component lifts.

13 November 2020

Tall supports

Some of the gravity supports for the toroidal field coils are stored in the Assembly Hall. They will be installed one by one on the pedestal of the cryostat base.

13 November 2020

How to lift

These lifting lugs were pre-installed on toroidal field coil #12. For now, the coil is in a preparatory area not far from the Assembly Hall.

11 November 2020

Like a candle

In this photo, the metrology tower in the centre of the pit looks a lot like a candle. Perhaps for ITER's 10 years of construction? (Building works on the platform began in August 2010.)

09 November 2020

Practicing every step

Behind vacuum vessel sector #6, operators are practicing the lift operation that will bring the sector from horizontal to vertical. The crane is about to raise the upending frame (seen here loaded with dummy weights).

09 November 2020

Pre-compression rings

Two sets of pre-compression rings and dedicated lifting equipment are stored on site. The bottom set will be called for installation quite early in the machine assembly process.

03 November 2020

Step by step

A pass inside the six-metre-long predefined sections is approximately one millimetre thick ... and it takes close to 80 passes to fill the gap between the two components. Behind the wall, a specialist monitors the process by video screen.

30 October 2020

Advancing cautiously

The progress of the welding machine (8 centimetres per minute) is closely scrutinized by a technician from MAN Energy Solutions (contractor to Larsen & Toubro, the cryostat manufacturer).

30 October 2020

First in-pit welding

The gap between the cryostat lower cylinder and the cryostat base is 40 millimetres. It will take 1 tonne of filler material to completely weld the 90 metres of circumference.

30 October 2020

Heat barrier

This lower cryostat thermal shield will be positioned inside of the soup-dish-shaped depression of the cryostat base to form a heat barrier.

30 October 2020

Lower cryostat thermal shield

In the ITER Assembly Hall, contractors are joining eighteen 20° segments of thermal shield into a silver circle.

30 October 2020

Barnacles?

Like barnacles colonizing a whale, small cylindrical "bosses" are being welded in precise locations to the outer shell of vacuum vessel sector #6. Bosses are like studs onto which other components can be bolted or welded, for example instrumentation and diagnostics cables.

22 October 2020

Bumps galore

The larger cylinders, bordered with white, are metrology targets. The smaller "bosses" are like clips that will hold instrumentation and diagnostics cables.

22 October 2020

Using "laser templating" for the first time

Implemented in ITER for the first time, "laser templating" techniques are used to project an outline of the element to be welded at its precise pre-defined position on the component's surface with a safe, low-power laser, providing the welder with a perfect template to follow. (Read more about that here: https://www.iter.org/newsline/-/3359.)

22 October 2020

How it will look

This mockup clearly illustrates the attachment role played by the "bosses": the small rectangular frame will support a sensor; the flat hold plates are for cable looms; and another set of smaller devices provides a pathway to the "continuous flux loop," a single cable that runs along the whole circumference of the torus to measure the magnetic field.

22 October 2020

Outside and inside

Approximately 800 "bosses" need to be welded to the outer surface of each vacuum vessel sector. As for those planned on the component's inner wall, they will be installed once the vacuum vessel pre-assemblies have been lowered into the Tokamak pit.

22 October 2020

Horizontal for now

Vacuum vessel sector #6 is on a platform across from the large assembly tool where it will be mounted (in a vertical position) during the first sector sub-assembly operation.

22 October 2020

Thermal shield(s)

Seen from above, elements of the vacuum vessel thermal shield (foreground, centre) and the lower cryostat thermal shield (foreground right, and background). To the left, a lifting frame that will support vacuum vessel thermal shield sectors as they are lifted to vertical and installed on the large pre-assembly tools.

15 October 2020

The shine

The component's shine is due to the thin layer of silver that covers its entire surface. A "low emissivity" material, silver raises an obstacle against the thermal radiation, in the form of electromagnetic waves, that a heat source generates.

15 October 2020

Thermal shield uncovered

Like a giant's tiara. This segment of silver-coated thermal shield will on the outside of the D-shaped vacuum vessel sector #6.

15 October 2020

In the pit

Standing inside the Tokamak pit, where the welding of the cryostat lower cylinder to the cryostat base has started. A metrology instrument is visible on the tall pole at left.

15 October 2020

Lower cryostat thermal shield

Silver-plated thermal shield panels are being arranged in a circle to form the lower section of the cryostat thermal shield, which should be lowered into the assembly pit in late November.

15 October 2020

Readying an assembly tool

This sector lifting tool will be positioned between the heaviest components to be lifted into the giant sector pre-assembly tools in the Assembly Hall and the hooks of the overhead cranes. A control system can be activated through controllers and electrically driven actuators to optimally balance the loads.

15 October 2020

Two types of thermal shield

Panels of cryostat thermal shielding have arrived at the Assembly Hall from Korea, alongside larger sections of vacuum vessel thermal shielding.

14 October 2020

Close inspection

This outboard panel of thermal shielding is undergoing careful inspection.

14 October 2020

Walking inside the machine

All is silver steel at the bottom of the Tokamak pit in October 2020. © Les Nouveaux Médias/SNC ENGAGE

09 October 2020

Creating a clean area

The thermal shield panels must be kept as clean as possible prior to their installation on the sector sub-assembly tools. Once the clear area is established and the component uncovered, assembly workers will only approach with gowns, hair covers, shoe covers, etc.

07 October 2020

Peeking in

Looking through a penetration in the cryostat lower cylinder into the machine assembly area.

07 October 2020

Cryostat welding has begun

Deep in the Tokamak pit, welders working for the Indian Domestic Agency have begun root passes in the welding of the cryostat lower cylinder to the cryostat base.

07 October 2020

Two-sided welding

Technicians from MAN Energy Solutions (contractor to Larsen & Toubro, the enterprise chosen by the Indian Domestic Agency to manufacture the cryostat) work by pair on the in-pit welding of the cryostat.

07 October 2020

A big job

It will take several months to weld the cryostat upper cylinder to the cryostat base. Work started in October.

07 October 2020

Tool in testing

Soon, three types of components will be lifted into the first Sector Sub-Assembly tools in the Assembly Hall: a vacuum vessel sector, a pair of toroidal field coils, and inboard and outboard thermal shield panels. This tool, in testing now, will lift and "upend" the inboard thermal shield panel.

01 October 2020

A smaller upending tool

One massive upending tool (background, lying flat) will raise ITER's vacuum vessel sectors and toroidal field coils to vertical; two others will do the same for the lighter inner and outboard sectors of vacuum vessel thermal shielding. This outboard sector upending tool has just been detached from the giant SSAT tools where it was tested.

29 September 2020

Metrology on vacuum vessel #6

The first vacuum vessel sector has passed all site acceptance tests and is now being measured from every angle by the metrology teams. (Look closely to see the metrology targets.)

28 September 2020

Gravity supports for the toroidal field coils

Eighteen of these 2.65-metre-tall gravity supports will be bolted to the cryostat base to support the outer edge of the toroidal field coils. The full gravity load of the ITER magnets (10,000 tonnes) will be transferred to the cryostat through these marvels of engineering delivered by China. They are next in line for delivery to the Tokamak pit.

24 September 2020

A new workshop

This new workshop will be operated by the DYNAMIC consortium, which was formed to execute one of ITER's two main machine assembly contracts, TAC2 (Tokamak Assembly Contract 2). The workshop will be a space for repairs and retrofitting, and boasts two milling machines, a large CNC (Computer Numeric Control) machine, and spaces for welding and metrology.

22 September 2020

On the base pedestal

The cryostat lower cylinder is still on hydraulic jacks as final alignment activities are carried out and the first tack welds are performed.

17 September 2020

Shrek?

With the distortions of a fisheye lens, this vacuum vessel sector reminds us of Shrek—the (all-green) cartoon character with ears that look a lot like these port extensions.

17 September 2020

Magnet feeder elements arriving

This giant semi-circular component is destined for installation under the machine. It is part of a magnet feeder—the components that deliver cryogens and electrical power to the superconducting magnets.

10 September 2020

That's 1,600 tonnes of steel

The two major Tokamak components already installed in the pit—the cryostat base and lower cylinder—represent 1,600 tonnes of steel. Welding operations to join the two pieces begin this week.

09 September 2020

Joining two components in the pit

The assembly teams in the Tokamak pit are preparing for the root welding of the cryostat lower cylinder to the pedestal of the cryostat base. Mechanical cleaning of the bevel has been completed; next, the cylinder will be locked to the base through bridge piece welding and the alignment tool will be removed.

09 September 2020

Warming up

This large tool—the "upending tool"—will lift some of ITER's heaviest components to vertical so that they can be installed in the vacuum vessel sub-assembly tools (left). Warm-up tests are underway.

09 September 2020

Concentrating

Contractors prepare the metrics for another round of upending tool lift tests. © Les Nouveaux Médias/SNC ENGAGE

04 September 2020

Sector #6 is leak tight

The first ITER vacuum vessel sector has passed a helium leak test on site with flying colours, confirmed to be leak tight to two orders of magnitude better than acceptance criteria.

02 September 2020

Final position

The lower cylinder was first docked on an alignment device on 31 August; on 2 September the final alignment was performed within the required tolerances. The Indian Domestic Agency and its contractor MAN Energy Solutions will begin welding the cryostat lower cylinder to the cryostat base on 7 September.

31 August 2020

Home at last

And finally, the cryostat lower cylinder hovers just a few centimetres above the cryostat base. Teams will carry out some final measurements before settling it onto temporary supports.

31 August 2020

Exacting tolerances

Not only does the component have to clear the tight tolerances that separate it from the walls as it descends, but its many openings (called penetrations) have to line up precisely with corresponding openings in the bioshield.

31 August 2020

Up and over

The massive component spent more than four hours suspended from the overhead cranes as it was lifted, transferred across the Assembly Hall, and lowered. Here, it clears the tallest assembly tools by just a few inches.

31 August 2020

Lower cylinder is aloft

This 375-tonne steel cylinder is the second section of the cryostat to be installed in the Tokamak pit. The operation, which was carried out on 31 August, went off without a hitch.

31 August 2020

Full shop

The lower cylinder is just passing through. After approximately one week of preparation, metrology measurements, and trial lift tests, the 10-metre-tall lower cylinder will be lifted up and over the crowded shop floor of the Assembly Hall and lowered into the Tokamak pit.

22 August 2020

Plenty of space

Just in time, the vacuum vessel sector that had recently been delivered from Korea was moved to the other side of the building, and its travel platform and casing were removed.

22 August 2020

Into the airlock

The component first enters the Cleaning Facility, and the doors are shut behind it, before the rolling doors of the Assembly Hall are pulled back.

22 August 2020

Cryostat lower cylinder: next up in line

The lightly wrapped cryostat lower cylinder—30 metres in diameter, 375 tonnes—is seen through the open doors of the Cryostat Workshop, right before its transfer into the Assembly Hall.

22 August 2020

Making room

The component is now directly across from the sector sub-assembly tools (SSATs), where it will be pre-assembled with a pair of D-shaped magnet coils and thermal shield panels.

20 August 2020

Transfer successful

On Friday 20 August, 490 tonnes (sector plus frame) were successfully lifted, transferred 40 metres, and redeposited on supports on the other side of the Assembly Hall.

20 August 2020

Leapfrog

The teams in the Assembly Hall are organizing the transfer of vacuum vessel sector #6 to a location on the other side of the building, across from the sector pre-assembly tools. Room must be made for the next large component expected to enter through the large double doors—the cryostat lower cylinder.

20 August 2020

First of nine

Each vacuum vessel sector will be paired with two toroidal field coils and thermal shielding on the giant sector sub-assembly tools in the Assembly Hall. Sector #6 (pictured) will be the first to undergo this suite of assembly operations; sector #7, also from Korea, will be the next. Today, S#7 is 94% complete at Hyundai Heavy Industries.

12 August 2020

Then the other

This 440-tonne steel component travelled 10,000 km to reach ITER after it was finalized at Hyundai Heavy Industries in Korea.

12 August 2020

First one

Operators use the cranes to lift the first protective layer off the steel component.

12 August 2020

At the bottom of the assembly arena

Inside of (and on) the machine base, the assembly teams are busy with all kinds of preparatory activities. Before August ends, the lower cylinder of the cryostat will join the base in the Tokamak pit in ITER's second major lift operation.

12 August 2020

Lid off

The travel box around vacuum vessel #6 has been removed. Next in line: two layers of protective foil.

11 August 2020

Inside the hall

A panoramic view of the Assembly Hall that shows the largest assembly tools and the newly arrived vacuum vessel sector #6. (It also, by a quirk of perspective, erases or flattens the people passing by...)

10 August 2020

First vacuum vessel sector enters Assembly Hall

Vacuum vessel sector #6 arrives from Korea on 7 August 2020. This will be the first sector mounted on the giant sector sub-assembly tools in the Assembly Hall for pairing with thermal shield panels and a pair of toroidal field coils.

07 August 2020

Join ITER's start-of-assembly ceremony!

On 28 July, the ITER Project will be livestreaming its start-of-assembly ceremony from 10:00 a.m. local French time. To log into the livestream, see all instructions here: https://www.iter.org/newsline/-/3473

27 July 2020

Thermal shield lift frame: tests underway

In the ITER Assembly Hall, another pair of assembly tools designed and procured by Korea—the thermal shield frames—are undergoing tests without load. These frames will support tall panels of thermal shielding as they are lifted to vertical for installation of the sector sub-assembly tools.

22 July 2020

Toroidal field coil #13 arrives from Japan

A second toroidal field coil, TF13 from Japan, arrives at ITER on 3 July. TF13 will be paired with TF12 (also from Japan) and Korea's vacuum vessel sector #6 to form the first 1,200-tonne sub-assembly of ITER's vacuum vessel.

03 July 2020

A warehouse for coil preparation

Two coils—TF9 (Europe) and TF12 (Japan)—are now on temporary stands in a coil preparatory building not far from the Assembly Hall for pre-assembly operations.

30 June 2020

PF6 arrives!

Procured by Europe and manufactured in China, the ring-shaped magnet coil PF6 will be the first to be integrated into the ITER machine. The massive component arrived on site on Friday 26 June 2020 after a 10,000-kilometre voyage from its manufacturing site in Hefei, China.

26 June 2020

Unwrapped at ITER

This is toroidal field coil #12, from Japan, seen in an ITER workshop without its transport frame.

20 June 2020

First piece installed

First piece installed The first piece of the ITER Tokamak—the soup-dish-shaped base of the cryostat (1,250 tonnes)—was lowered into the Tokamak pit on 26 May. It fit perfectly. Photo: ITER Organization/EJF Riche

28 May 2020

Engineering as art 3/3

An artistic adaptation of a photo of the cryostat base insertion by German photographer Christian Luenig. © Christian Luenig (www.arbeitsblende.de)

28 May 2020

Pre-assembly work on the toroidal field coils

For the moment, the toroidal field coils already delivered to ITER are in a staging facility, where welds in the helium piping can be leak-tested and additional handling and pre-assembly equipment can be added. In this photo, TF9 from Europe.

28 May 2020

Nearly there

The lower part of the component is now passing the edge of the supporting crown. A pair of hydraulic jacks, located between two bearings to the left, are ready to be pumped up to act as temporary supports for the massive load.

27 May 2020

Engineering as art 2/3

An artistic adaptation of a photo of the cryostat base sitting on hydraulic jacks, by German photographer Christian Luenig. © Christian Luenig (www.arbeitsblende.de)

27 May 2020

Resting at last

Hydraulic jacks will support the 1,250-tonne component until the load is transferred to the cryostat support bearings.

27 May 2020

A tight fit

A tight fit At the mouth of the pit, the distance from the rim of the cryostat base to the wall is approximately 50 centimetres. It gets smaller as the component descends into the depths of the concrete cylinder, reducing to only 5 centimetres at the level of the crown.

26 May 2020

Watching as it passes

Standing in one of the bioshield's portholes, a technician from the CNPE consortium watches in awe as the cryostat base almost brushes the inner walls of the pit.

26 May 2020

A bit of low tech

However sophisticated the technologies involved, there comes a moment when ancient tooling and methods come in handy. Here, a plumb bob attached to the component gives a clear visual indication of verticality.

26 May 2020

First major machine component

This first machine component was procured by the Indian Domestic Agency through the industrial giant Larsen & Toubro. Steel segments fabricated in India were assembled on site in the Cryostat Workshop by teams from Larsen & Toubro and MAN Energy Solutions (welding).

26 May 2020

Perfect fit

The 1,250-tonne machine base has just the room it needs to enter the Tokamak pit.

26 May 2020

Major machine assembly milestone

On Tuesday 26 May, the first major machine component—the cryostat base—is lifted by overhead crane and lowered into the Tokamak assembly pit.

26 May 2020

Overhead

The cryostat base travelled up and over the equipment in the Assembly Hall and into the Tokamak Building—a voyage of approximately 150 metres.

26 May 2020

Perfectly clean

Perfectly clean The machine assembly "well" is perfectly clean and ready to receive machine components. The 18 cylindrical cryostat support bearings are clearly visible, like jewels in the supporting crown.

26 May 2020

All with a joystick

Orders are transmitted to the crane system through a console equipped with a radio control transmitter. Communication between the French operator from the crane manufacturer and the Chinese movement coordinator from the CNPE consortium is done through an interpreter.

26 May 2020

Engineering as art 1/3

An artistic adaptation of a photo of the cryostat base lift by German photographer Christian Luenig. © Christian Luenig (www.arbeitsblende.de)

26 May 2020

Countdown to liftoff

Following close to one week of preparation, tests, measurements and rehearsals, the teams are now confident enough to launch the actual operation. (Photo Gérard Lesénéchal - ITER Organization)

26 May 2020

Fisheye

The slow descent of the base is photographed with a fisheye lens. Photo: ITER Organization/EJF Riche

26 May 2020

Perfect fit

Two 750-tonne bridge cranes work together to transport, and lower, the cryostat base (1,250 tonnes). Photo: ITER Organization/EJF Riche

26 May 2020

Rolling along the rails

Forty-five metres above the shop floor, the crane rails run 170 metres from the Assembly Hall to past the Tokamak pit. Photo: ITER Organization/EJF Riche

26 May 2020

From the rafters

Seen by drone in the very rafters of the Assembly Hall, the cryostat base is ready to be lifted. Photo: ITER Organization/EJF Riche

25 May 2020

Spreading the load

Between the overhead heavy lift cranes and the component are yellow "spreader beams" that share the weight of the component and eliminate any tilt.

20 May 2020

Penultimate test

Every aspect of the lift operation has been choreographed and practiced in advance of the big day. In one critical test on 20 May, the cryostat base is lifted six metres and then set back onto its supports.

20 May 2020

Match exactly

The pedestal of the cryostat base will be affixed to the female lugs seen here in the wall of the bioshield (steel rectangles). To meet these interfacing pieces, the base must be positioned as it is lowered with a tolerance of +/-5 mm.

13 May 2020

18 cryostat bearings

A set of 18 spherical bearings, evenly spaced and deeply anchored into the "crown," will bear the full weight of the machine and, acting as ball-and-socket joints, will enable the smooth transfer of horizontal and rotational forces.

13 May 2020

30 metres deep

Two sets of overhead cranes (2 x 750 tonnes and 2 x 50 tonnes) will be responsible for the ballet of activity as components ready for installation are picked up in the Assembly Hall and brought to the 30-metre deep Tokamak pit. Photo: Gérard Lesénéchal

06 May 2020

On the pit floor

Painted and cleaned, everything is nearly ready in the Tokamak pit for the first machine components. Photo: Gérard Lesénéchal

06 May 2020

The base of the machine

Two weeks remain before the first "big lift" of ITER assembly. Preparatory works are underway to prepare the component for handling and the Tokamak pit for receiving.

04 May 2020

Assembly theatre

The ''assembly theatre'' is a vast space that encompasses the assembly and crane halls. In the foreground, the opening of the assembly pit; in the background (past the twin sector sub-assembly tools), the cryostat base is being groomed for the upcoming assembly operations.

04 May 2020

ITER's assembly arena

Machine components make a first stop in the Cleaning Facility (right) before entering the Assembly Hall. After pre-assembly and installation activities, the components are moved by overhead crane to the Tokamak pit. © Les Nouveaux Médias/SNC ENGAGE

01 May 2020

TF12 delivered

Toroidal field coil #12 (TF12) reaches the ITER site from Japan on 25 April 2020. Gathered around the certificate of acceptance are representatives of the ITER Organization and ITER Japan. In the background is the upper cylinder of the ITER cryostat moving out of India's on-site workshop to a storage location.

25 April 2020

Cryostat base enters building

Cryostat base enters building Installation contractors have moved the cryostat base from its fabrication workshop on site into the Assembly Hall. (The big lift to the Tokamak Building will take place next month.) The Indian Domestic Agency has delivered the completed component in collaboration with main contractor Larsen & Toubro Heavy Engineering (manufacturing design, segment fabrication in India and assembly at ITER) and MAN Energy Solutions, Germany (Larsen & Toubro sub-contractor for on-site welding).

17 April 2020

First machine component enters building

First machine component enters building The cryostat base enters the Cleaning Facility on a self-propelled modular transporter that has 192 wheels. Photo: ITER Organization/EJF Riche

17 April 2020

First ITER magnet arrives on site

A little before 2:00 a.m. on Friday 17 April, toroidal field coil #9 arrives at the ITER site. The 360-tonne component is one of ten toroidal field magnets to be delivered by Europe. (Japan will deliver another nine.)

17 April 2020

Getting ready

The Tokamak pit is nearly ready for its first machine component: 18 cryostat bearings are in place on the cryostat crown, contractors are finalizing painting and cleaning, and captive components have been installed in areas that will be blocked once the cryostat base has been lowered.

02 April 2020

The lid is off

Standing at the end of the Tokamak Building, looking over the Tokamak pit toward the Assembly Hall. The temporary lid has been removed and installation activities are about to start.

02 April 2020

Removing the temporay lid

The temporary lid over the assembly pit is made of 11 segments ranging in weight from 10 to over 80 tonnes. They have to be removed, one by one, to make way for machine assembly.

02 April 2020

Pit revealed

As the last segment of the lid is raised, we have access to a spectacular view of the 30-metre-deep assembly pit.

02 April 2020

Testing the path before the real loads

Totaling approximately 1,000 tonnes, the mock loads are ready to undertake their 170-metre-long journey from the entrance of the Assembly Hall all the way to the opposite end of the newly created crane hall. Testing the load path, and carefully monitoring building inflection as the loads go by, are part of the last commissioning activities before machine assembly.

28 March 2020

Preparing for episode one

As the European Domestic Agency puts the finishing touches on work in the Tokamak pit (painting, cleaning), ITER's Construction Management-as-Agent contractor MOMENTUM is preparing for the first episode of machine assembly: the lowering of the cryostat base.

26 March 2020

Getting ready

At the bottom of the Tokamak pit, teams are preparing for the arrival of the cryostat base.

26 March 2020

Open for assembly

There is no longer a barrier separating the Assembly Hall from the Tokamak Building. In the next step, the temporary lid over the machine assembly pit will be dismantled and removed.

26 March 2020

Team spirit

Under the supervision of the ITER Organization, upending tool testing was coordinated by MOMENTUM (ITER's Construction Management-as-Agent). It involved Apave (security), contractors from the assembly consortium DYNAMIC, an operator, and an engineer from crane manufacturer REEL.

25 February 2020

Pre-assembly preparations

The upending tool is lifted off the floor so that metrologists can measure the planarity of its support pads.

24 February 2020

Dancers in a vertical ballet

Acrobatic workers are busy disassembling the temporary wall that separates the Assembly Hall from the Tokamak Building.

19 February 2020

Up in the rafters

Soon, these bridge cranes will be able to travel double distance—not only the length of the Assembly Hall, but that of the adjacent building as well. Crane commissioning activities over the Tokamak pit will start once the temporary wall comes down.

18 February 2020

Back in service

Two 360-tonne test loads are back on the main tools of the Assembly Hall. With extra weight added, they will be used to commission the overhead cranes in the new crane hall of the Tokamak Building. The temporary wall between the buildings is coming down now.

14 February 2020

Next to test: the upending tool

Tool commissioning is an important activity, during which the all specified functional requirements are demonstrated. Also, for tools sourced outside of the European Union, it is the occasion to show compliance with EU regulations.

13 December 2019

Load tests conclusive

The commissioning phase for the twin sector sub-assembly tools (SSAT) in the Assembly Hall is over. The final verification tests—with test load (photo)—demonstrated that both tools are performing to expectation.

27 November 2019

Upending tool arrives

The two halves of the upending tool (right) are headed for installation in the far right corner of the Assembly Hall, on the area of floor that has been painted.

14 November 2019

The doors open and ...

... the segments of the upending tool, delivered by Korea, enter. This large structure is designed to "upend" ITER's largest components (toroidal field coils and vacuum vessel sectors) from horizontal to vertical.

07 November 2019

Shift of weight

In late September, the second 360-tonne load (at left) was transferred to SSAT tool #2 (on the right). After one month of functional tests on the second tool, the loads will be removed and stored until needed for the testing of the "upending" structure that has been shipped by Korea. (See more on that tool here: https://www.iter.org/newsline/-/3112)

30 September 2019

First cryostat bearing

First cryostat bearing Eighteen semi-spherical bearings anchored deep in the Tokamak support crown will act like ball-and-socket joints under the pedestal of the cryostat to allow the smooth transfer of forces generated during machine operation. The first one has been installed.

04 September 2019

Rotated completely

The wings of the first sector sub-assembly tool (SSAT1) have been fully rotated inward and the tool has performed as expected. Later this month, the mock loads will be transferred to SSAT2. Both tools will enter service in 2020.

04 September 2019

Two mounted

Two mock loads were built in Scotland by Doosan Babcock and shipped to ITER for assembly. They represent a combined weight of 700 tonnes, now mounted on the tool SSAT#1. Rotational tests begin late in July.

23 July 2019

A little push by hand ...

Even in the most technical of operations, there is always a need for final adjustment by hand. Seen vertically, the loads share the D-shape of the toroidal field coils they are meant to represent. They also reproduce the centre of gravity and mass distribution of the coils.

22 July 2019

Coming in

At the bottom of the Tokamak pit, different openings allow for the arrival of electricity, cryogens and instrumentation. In the picture, placeholders have been pre-positioned. © Les Nouveaux Médias/SNC ENGAGE

12 July 2019

The pit, all aglow

Raw concrete in the Tokamak assembly pit has given way to the smooth shiny surface of white paint. Teams have been working to complete the job in this 25,000 cubic-metre space since early March; now only finishing touches remain to prepare for machine assembly.

03 July 2019

Lower galleries

This opening in the 3.5-metre-thick bioshield was specially designed to house the part of the feeder that crosses through the bioshield and cryostat—the feedthrough. Thirty-one feeders in all will find their way through galleries like this to reach the ITER magnets.

06 December 2018

"As installed"

At the bottom of the machine assembly pit, the first metal component has been inserted into its bay. Metrologists are recording its "as-installed" position, as this component will be assembled with two other sub-assemblies to form the full magnet feeder for poloidal field coil #4. Thirty-one feeders in all will deliver electricity, cryogens and instruments to the ITER magnets.

06 December 2018

Installed!

Into the slim opening of the cryostat crown: a break in the concrete had been left by building contractors for the installation of the cryostat feedthrough for poloidal field coil #4. The operation was successfully carried out on 6 December 2018.

06 December 2018

Lifelines

Feeders will reach the magnets by either crossing through the lower level of the bioshield—passing under the machine—or through the top level, passing over.

27 November 2018

First of many

The feeder array for the ITER magnets is composed of over 100 main components. This one was scheduled for delivery ahead of the others because of its particular shape and its installation configuration at the lower level of the Tokamak Pit.

26 November 2018

Through the opening

Through the opening The magnet feeder component passes through one of the openings of the temporary bioshield lid. This lid will remain in place until the Tokamak Building roof is completed.

26 November 2018

The first one

The cryostat feedthrough begins its 30-metre descent—the first metal component of the ITER machine to enter this space.

26 November 2018

Up it goes

The 10-metre, 6.6-tonne component (part of a magnet feeder for poloidal field coil #4) is slowly lifted up and over the wall of the Tokamak Complex, to be posed near the top of the ITER bioshield. From there, it will be lowered into the pit.

26 November 2018

Tests completed

The first metallic component to be installed in the machine pit—a feeder component—had been delivered by China for testing to the Magnet Infrastructure Facilities for ITER (MIFI), next door on the CEA site, one year ago. On 26 November 2018, it was positioned outside of the Tokamak Complex for lifting.

26 November 2018

Waiting on the first piece

Looking straight up through the machine "well" where an opening in the temporary roof will allow the first machine component to be introduced in December. © Les Nouveaux Médias/SNC ENGAGE

05 September 2018

Room for the bend

The first machine element to be installed in the pit is an elbow-shaped feeder component. It will be slid into place through this break in the crown. © Les Nouveaux Médias/SNC ENGAGE

05 September 2018

Diagnostic cables

The plasma inside the vacuum vessel is monitored in real-time by a vast array of magnetic sensors, thermocouples and accelerometers. Data, vital for machine operation, is transmitted by cables of the type that is seen here in a temporary "bundle." Once the vacuum vessel is in place inside the pit, the cables will be pulled through trays across the cryostat feedthroughs and connected to the corresponding diagnostic systems.

Small "barnacles"

Like barnacles on a stranded whale, hundreds of small cylindrical devices called "bosses," some perfectly aligned, others distributed in a seemingly haphazard fashion, pockmark the grey skin of the component. (In yellow are the attachment points for blanket modules.)